Power Plant Thermal

VALUPADASU RAJAN BABU

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Skype: valupadasurajanbabu

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Contact: +919*********/ 943-***-****(India)

Senior Level Assignments in Projects and Operations & Maintenance of Steel& Power Plants. Operations/ Utilities/ Quality Assurance with an organisation of repute preferably in Steel and Power Plants and Iron Ore Mines

Chief Executive Officer

EXECUTIVE SUMMARY

A dynamic professional with over 34 years of extensive experience in Project Management, Commissioning, Plant Operations, Maintenance Functions, Quality Assurance, Man Management & Training to Staff in Iron Ore Mines and Large Integrated Steel and Power Industries.

Presently working with Patnaik Steel and Alloys Limited.

Deft in providing technical services & troubleshooting various machinery & equipment related problems.

Proficiency in managing operations & maintenance and erection & commissioning of various machines and equipments in reducing downtime and enhancing operational effectiveness of equipment.

Experience in maintenance/operations of a wide spectrum of equipments and components. Adept at preventive and breakdown maintenance.

Leading a team of engineers for planning and execution of Condition Monitoring of different equipment and system of IRON ORE, DRI KILN, Blast furnace, Steel melting shop,CCM, Power Plant, Rolling mill, Oxygen plant, Bricks plant slag crushers, Sub merge Arc Furnace, Sinter Plant, Strip Mill, Coke oven Plant and Coal washery.

Proficient in resolving customer complaints & taking corrective actions through analyzing techniques.

Evaluation and comparative study of different utility equipment required for process plant. Lead a team of engineers for installation and commissioning of utility equipments.

Facilitating smooth functioning of overall operations, enhance operational efficiency and cost optimization. Controlling of wastes, WIP, inventories.

Adroit in resolving customer complaints on technical issues & providing value added customer services by attending customer queries and issues.

Proven track record in implementing cost saving measures to achieve substantial reduction in terms of production, raw materials, manpower and machine utilisation.

Resourceful at strategizing techniques for maximum utilization of manpower/machinery.

Effective communicator with assertive and strong leadership qualities and analytical.

Looking after New Projects, Production, Operation, Maintenance, H.R., Commercial, Finance, sales.etc…….

Execution of Kharband Iron ore mines of Sree Metaliks limited

Academic Credentials

Executive M.B.A

M.Tech

B.Tech

NTPI/PETS

Employment Record

June’16-Present

Patnaik Steel and Alloys Limited Chief Executive Officer

Aug'14-June’16

Sree Metaliks Limited (SML) President –Works (Group Head)

Jan'12- April’14

Sudanese Thermal Power Generating

Company Limited, Sudan, Africa

Government of Sudan Head –Project /4x125 MW Thermal Power Plants

Feb'11- Dec’11

Divine group of companies Chief Operating Officer (Group Head)

Feb'07- Jan'11

Sree Metaliks Limited (SML) President -Works

Nov'02-Jan'07

Chhinnamastika Steel and Power

Group of industries (MCSPL) Chief Executive Officer

June’93-May’95

AlAabeeb Power Plant

O&M Company, Alkhobar

Saudi Arabia Manager

June'82-Nov'02

DAE, Khammam Chemical Refineries

And Nuclear Fuel Complex

Government of India DGM

(Retired (VRS) from Govt.of India)

Key Result Areas:

Project Management

Managing the projects from concept to commissioning stage (Planning & scheduling for entire plant) & handling project activities involving working out various requirements with respect to planning, drawings, utilities, machines, manpower, etc.

Monitoring overall project execution for ensuring timely completion as per planned schedule with to notice shortfalls and come out in a short time.

Setup of commissioning group with appropriate guide lines to maintain proper documentation till the guarantee period and further also.

Developing financial projections, preparing budgets and performing extensive project costing.

Preparation of progressiveness of project as per planned schedule, adoption of MIS for project meeting

Setup work permit procedure, order to operate, Critical equipment running hour’s data, confined space permit procedure, etc.

Conducting training programmes to staff working to familiarisation and to update their knowledge.

State electricity board for power demand, agreements consists of maximum power demand, power factor limits, power import and export limits and penalty clauses for power purchase.

Commissioning of various power plant equipments like Compressors, DM Plant, Water Treatment Plant, Oil Unloading & Transfer Systems, Intake Well Pump House and Coal Handling System.

Preparation of commissioning documents like equipment testing schedules, standard check list, record of initial operation, commissioning translations, etc.

Plant Operations

Coordinating plant activities for the set up standards with accountability for strategic utilization & deployment of available resources such as fuel, power, spares to achieve organizational objectives.

Preparing & maintaining maintenance related reports.

Operations & Maintenance

Planning & effecting preventive maintenance schedules of various machineries, instruments & plants to increase machine up time, equipment reliability and to achieve zero breakdown.

Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through application of trouble shooting tools like wise analysis etc.

Erection & Commissioning

Ensuring effective site management and discipline to ensure safe execution of the projects.

Installing, commissioning & troubleshooting problems arising in the total execution of job.

Erection, commissioning of equipments, boilers, compressors & water treatment plants.and implementation of PADO (Performance Analysis, Diagnostics and Optimization) software, implementation of ERP package in the organization.

Quality Assurance

Taking stringent quality measures including preparation / maintenance of necessary documents and conducting audits to ensure compliance with standards.

Monitoring adherence to quality systems and comply with ISO 14001/ TPM quality standards and maintaining requisite documents.

Implementing quality systems in the organisation to reduce rejections and ensure zero defect products.

Man Management

Managing a team of executives & guiding site staff members to address and resolve performance bottlenecks.

Planning effective manpower deployment & works scheduling of qualified workforce; addressing training needs to enhance morale and skills of staff and workmen. Mentoring team members and newly recruited engineers

Technical Purview:

Efficiently managed the Maintenance/Commissioning and Trouble shooting of:

Utilities and captive power plant.

Water Pumps, Water Treatment Plant, Air Compressors, Circulation Water Pumps for Coolers and Condensers.

Light diesel oil unloading and transfer system.

Steam Generators of Hydro Test, Oil Firing System, Alkali Boil out, Acid Cleaning, Steam Blow Out, Safety Valve Floating, Id Fans, Coal Firing System in Coal Mills, Primary Air Fans, Boiler Feed Water Pumps.

Turbo Generators of Lub Oil System, Governing Oil System, Putting Turbine on Turning Gear, Tuning Of Governing Valves, Rolling Of Turbine, Overspeed Test, Generator Dry Out and Test Code Ptc-6.

220Kv/33kv Interconnecting Transformers And Mocbs, 33kv/11kv Unit Auxiliary Transformers And Mocbs, 33kv/6.6kv Station And Other Auxiliary Transformers And Vaccume Circuit Breakers OF BHEL.

6.6KV/415 Volts Transformers and Breakers

1500X5 KVA Diesel Generator

220 Volts And 24 Volts Dc Station Batteries

110 VOLTS Uninterrupted Power Supply System for Controls

Steam Generators Of Capacity 165 Tph / 89 Ata / 520 0 C Each Steam Generator Protected And Controlled By Burner Management System (Bms).

GRID AT 132 KV levels, electrical system consists of 132 KV/11KV/6.6KV/415V.

Drum level single element and 3 element controls.

Data Displays, Crushers, Belt Conveyors, Tripler’s.

Intake pumping station, water treatment plant, light diesel oil storage and transfer systems, compressed air system and captive power plant.

Steam generators of capacity 265tph / 105ata / 485 degC each steam generator protected and controlled by burner management system (bms), front fired non-reheat pulverised coal, electro static prepitator (ESP).

90MW BHEL Make, 43 Stages, Impulse- Reaction type,100 MVA, 11KV, 6200A, 3000RPM,Equipped with AVR Control and Automatic Co2 Flodding System.

Power Plant with Grid At 220kv Level Electrical System Consists Of 220KV/33KV/11KV/6.6KV/415V.

Element controls, turbine run up control, load control and extraction pressure control.

Sequential event printers; process flow diagrams with on line operating data displays. Parameters like pressure, temperature, flow, current, vibrations, video/hard copiers for taking process display / trend curve display prints at any point of theme hourly log/shift log/daily log/weekly log data printers, ropeway, crushers, belt conveyors, triplers, bunkers of 437 mt x12 and pressurised air jet sparkers arrangements.

Vibrations, bearing temperature and maintaining the equipment condition reports and break down reports.

State pollution control board state electricity board for power demand, agreements consists of maximum power demand, power factor limits, power import and export limits and penalty clauses.

Operation for equipment operational procedure updating.

Critical equipment running hours for planned maintenance and daily/weekly/monthly reports for corrective action within time from loses.

IT Exposure:

Well versed with MS-office, Word, Excel, Power Point etc.

Trainings and Memberships

Power Plant Operations and Maintenance training from Power Engineers Training Society.(PETS)

240MW Modern Thermal Power Plant Operation and Maintenance training On Simulator at Koradi Thermal Power Plant, Maharashtra.

Industrial Turbo Generators training from Bharat Heavy Electricals, Hyderabad.A.P.

Power plants training by National Power Training Institute at Hyderabad.A.P.

Training On Transactional Analysis & Communication Skills and Root Cause Analysis by Heavy Water Board, Mumbai, Maharashtra.

Industrial Lubricating Oils by M/S IOCL, Vijaya Wada. A.P.

Leader Ship training in Industrial Organizations WITH C.B.W.E. of Delhi from N.F.C. Hyderabad.A.P

Industrial Safety & Fire Safety, First Aid and ISO Documentation trainings.HWB, Mumbai, Maharashtra.

Personal Vitae

Date of Birth : 11th October 1962, Nationality: India

Address : G-II,Vivek Residency, Venkatrayanagar colony, Nizampet-500072, Kukatpally, Hyderabad, Telangana, India.

Expected Salary: Negotiable.

Pass port no : K 6894912, Date of Issue 19/10/2012/Hyderabad-India, Expiry: 18/10/2022-renewed

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