Mechanical Maintenance

A.SILUVAI REGIN

Phone: +919*********, Email: ******@*****.**.**,**********@*****.***, Skype Id:siluvai3852 SR MECHANICAL TECHNICIAN – 13 Years rich experience in Oil & Gas upstream, downstream Industries as Mechanical Equipment specialist in Mechanical completion, Commissioning and Maintenance projects. Team based management style and excellent interpersonal and communication skills

Professional Qualification:-

Diploma in Mechanical Engineering (July’99-April’03)

State Board of Technical Education and Training, Tamilnadu.

Computer skills:-Operations System - Ms Office, CAD, Maxmio

Special Trainings:-

Tropical Basic Offshore Safety Induction and Emergency Training (T-BOSIET)- OPITO STANDARD

Gulf Technical and Safety Training Centre, Abu Dhabi

Sep 19 to 21, 2015

H2S Training - OPITO STANDARD

Gulf Technical and Safety Training Centre, Abu Dhabi

Sep 17, 2015

WORK EXPERIENCE

Senior Mechanical Technician – SADARA Through SPIE Oil&Gas – Saudiarabia (May’16 To November-2016)

Project: HP- LDPE TRAIN-3

Performs preventive maintenance on Rotating Equipments

Performs overhauls of Gas & Steam Turbine, pumps, compressors & mechanical seal replacements.

Performs health checkups of rotating equipment (LLF- look, listen and feel), take preventive actions on equipment on alarms & critical observations

Plays key role in plant turnaround by executing / supervising machine overhauls

Maintain & update all equipment histories & records.

Manpower allotment for completing the jobs and ensuring workers safety while carrying maintenance.

Carry out day to day plant maintenance work independently.

Resolve problems and defects in the process machinery in consultation with the operations staff.

Maintain records of the operating parameters, vibration signatures and equipment history

Regularly upgraded and implemented best maintenance practices for improved reliability.

Utilized condition monitoring program and monitored, analyzed the condition of various rotating/associated equipment and rectified faults, Maintained a record of the repair work in log book.

Senior Mechanical Technician – ZADCO, Island – Through NPCC - Abu Dhabi (June’15 to April 2016)

Project: Satah Full Field Development

Job Responsibility:-

Day to day maintenance activities, Opening work permits

Repair and change bearings and align for fin fan coolers.

Alignment verification using LASER Technique(PRUFTECHNIK ROTALIGN Pro,SKF)

Repair and replace valves in oil and gas system like: gate valves, check valves, needle valves, actuators, impulse valves

Involved maintenance activities of fixed, floating head type and ‘U’ tube bundle, kettle type heat exchangers.

Hydro testing of shell test tube test and dome test.

Maintenance works attended in reactors, gas coolers, and switch condensers, tanks, vessels and scrubbers, filters and strainers.

Steam turbine & Gas turbine

Makes: GE Oil & Gas & Nuovo Pignone, GE Oil & Gas (M9001E), solar gas turbines (Mars100)

Inspection, Dismantling & Installation of Thrust bearings and Journal bearings (plain and tilting pads types) with direct and pressurized lubrication systems

Disassembling & Assembling of Rotor, Inner casing, stator blades, oil and steam labyrinth seals, Mechanical Trip & Governor (PGPL)

Servicing & Reinstalling of Emergency stop valves & Regulation valves assembly

Measurement of the minimum safety axial clearance between rotor and stator

Performing Cold & Hot alignment of Steam Turbine with driven Equipments

Replaced the Turbine Nozzles & Buckets

Mechanical Technician- NEXON oil&gas-Through cegelec, Dubai- (Sep’12 to April’14)

Project: GEDA- Golden Eagle Development Area Offshore Wellhead and PUQ Platform

Job Responsibility:-

Worked in complete overhauling of Reciprocating Compressor(Air, Booster and Hyper Compressor) Burckhardt Compression

Inspection, Dismantling & Assembling of coupling, flywheel, crank shaft, connecting rod, gudgeon pin, piston rod, piston and cylinder

Maintaining limited clearance of main bearings, Big end and small end bearings with pressurized lubrication systems.

Refurbishment of suction & discharge valves, unloader & Renewal of cylinder liner

Check and replace the piston rings, rider/guider rings, stuffing box packing & wiper rings

Check and adjust the crosshead shoe clearance, TDC & BDC

Measurement of the minimum deflection on piston rods

Performing alignment of compressor with driver Equipments

Mechanical Technician – Aramco-Through Technip, Saudi Arabia (Sep’10 to June ’12)

Project: Jubail Petro chemical Complex

Job Responsibility:-

Assist the Process Engineer in Performing Preliminary Check, Functional Check, Operational Test & Pre-Startup activities.

Identify, punch listing of equipment’s with the aid of piping and instrument diagram

Procedure making for maintenance activity of plant equipment’s Pre-Commissioning, Commissioning and Start-up of Static and Rotating Equipment’s

Practical Skills on interpreting P & ID drawings, vendor mechanical drawings, schematics and logic drawings. Completing system walk –downs and punch listing of systems and subsystems, Final checks on equipment prior to initial start-up.

Testing of level and pressure transmitter of production test and second stage separator.

Vibration and temperature monitoring of pumps and motors

Gathering of data and specifications for all Mechanical equipment for Pre-Commissioned System for inspections and test reports.

Plan and execute Hydrotest of Pipelines, Leakage Test of Pipelines, Flushing & Cleaning of Pipelines, & System dry-out.

Hydraulic Test, Steam Blowing, Oil Flushing, Air Blowing.

Carry out Commissioning activities within the designated areas, safety according to Commissioning procedures for pumps and heavy machineries

Inspection of air equipments, Alignment of pumps and motor, Equipment punch list certification check and punch list completion Verification.

Installation of Rotating Equipment’s as per Project specification and API standard like Pumps API-610, Centrifugal Compressor API-617, Reciprocating Compressor API-618, Gas Turbine API-616, Steam Turbine API-612, and all Mechanical Equipment Installation as per API-686

Mechanical Technician – M/s QATAR PETROLUM Offshore & RAS GAS Lng plant, Qatar Through,TRAGS (OCT’08 to June’10)

Project: LNG Plant Train-4

Job Responsibility:-

Single & multi stage centrifugal pump preventive maintenance like,Alignment checking, bearing replacement,seal replacement, impeller and casing wearing clearance checking mechanical sleeve inspection

Reciprocating pump – plunger replacement, alignment of pump to gear box and gear box to motor of three stage type plunger

Pump Make – Wilson and snydor

Worked in complete overhauling of single and double diaphragm type closing pump

Gear box – complete overhauling and checking back less with bearing replacement

Mechanical seal: Makes: John crane, Flowserve & Burgmann.

Assembling, reconditioning and replacing all type of Mechanical seals such as single double, tandem and cartridge seals, having single, multi-spring and bellow type.

Renewed seal faces (primary ring & mating ring) and maintained operating length lapping seal faces to the required finish.

Maintaining the required Radial & Axial float in multistage pumps

Checking the Stuffing box Squareness and concentricity using a dial gauge while pump assembly.

Hydro test of pumps to determine mechanical seal and casing leaks.

Mechanical Technician – M/S ONGC Offshore Through Technomech Engineer Mumbai-India, (AUG’03 to May’08)

Project: Offshore Crude Production

Job Responsibilities:

Conduct water/oil wellhead greasing and Integrity testing

Breakdown maintenance, Diagnosing and troubleshooting of all equipments

Carrying out running maintenance of all critical equipments.

Overhauling /hydro testing of all kinds of valves

Aware safety rules and regulation during conduct maintenance

Practical skills on preventive and corrective maintenance procedure

Centrifugal Compressor:

Makes: GE Oil & Gas (MCL1402, BCL803, BCL427), Sulzer, Kawasaki & Elliot

Inspection, Dismantling & Installation of Thrust bearings and Journal bearings (plain and tilting pads types) with direct and pressurized lubrication systems.

Locate position of rotor assembly and proper installation of gas seals or oil film seal.

Reinspecting the Radial & minimum axial clearance between impellers and diaphragm and delivery dimensions of volute.

Performing alignment between driver and driven units. Rim and face method, Reverse indicator method, Laser method

Operation of X–mas tree crown valve, upper master, lower master, wing valve (operation closing), surface safety valve, and adjustable joke valve, SSSV/Down valve.

Choke manifold, upstream by pass, positive choke valve, and down changing of chokes

Knowledge on flow lines, work of separator, conditions of test, production separator,3phase separator (oil, gas & water),PCV,oil level controller, gas pressure controller

Having relevant experience in maintenance in all types of pumps such as centrifugal, reciprocating & rotary pumps. PUMPS:-Makes:-Pacific, Sulzer, Sundyne, Uraca, Ebara, Flowserve & NUOVO Pignone

Obtaining a complete check list of the dismantled equipment and keep a record of the same.

Inspect the condition of rotating parts namely shaft, sleeve, impeller, oil deflectors, wear rings, bearings, coupling and stationary parts such as casing stuffing box, distance pieces and bearing housing.

Renewal of mechanical seals replacement of rotor checking wearing and throat bushes, bearing clearances

Safety:

Follows all safety rules and guidelines established by the offshore, onshore and actively participates in safety meetings, safety programs.

Having good knowledge in Permit to Work, Safe Job Plan/Job Safety Analysis, and MSDS - Material Safety Data Sheet.

Understands and apply to plant safety standards and maintenance procedures while performing work

PERSONAL PROFILE

Passport No : P0125941

Date of birth : 07 May 1984

Sex, Marital status : Male, Married

Present Address : India.

Languages known : English, Hindi, Tamil& Malayalam

Nationality : Indian

DECLARATION

I hereby declare that the above said facts are true to the best of my belief and knowledge.

PLACE: India Yours truly,

Siluvai Regin

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