Power Plant Project

RESUME

RAKESH SOLANKI

*************@*****.**.**

*************@*****.***

Mobile : +91-958*******

Skype : neha.solanki60

JOB OBJECTIVE

Seeking suitable opportunity such as a SUPERVISOR/SENIOR/TECHNICIAN( INSTRUMENT) in maintenance field with an organization of repute in oil & gas /refinery sector.

PROFILE SUMMARY

Over 13 years of hands on experience in modern process control instrumentation of refinery, oil & gas and petrochemical sector at various position in India and abroad

My skill have been acquired during successful overseas assignments in Asia & Middle East working with major corporations as KNPC,SHELL, ADGAS & CHEVRON.

Adept at handling day to day corrective & preventive activities and coordination with internal/external departments

Actively involved in commissioning and start up as well as maintenance and shutdown activity.

Excellent leader with exposure in conceptualizing measures to optimize the resource/capacity utilization.

Extensive experience in routine maintenance, fault finding, trouble shooting and plant start up activity.

Strong communicator with the ability to ensure execution of the time bound work deliverables.

Experience Overview : More than 13 years

CORE ACTIVITY

Maintenance Activity

Well versed with reading of P&I Dig, logic diagram, cause & effect diagram and junction box wiring Diagram. Strong background with refinery process control and instrument maintenance.

Carry out calibration of instruments and prepare test certificate and history card.

Checking of Bentley Nevada vibration 3300 & 3500 series. Installation, gap adjustment and investigation while tripping.

Assisting operation department during the changeover of compressor, pump, plant shutdown and start up activities.

Carry out breakdown and shutdown job of continues process plant and compressor.

Carry out the functional check of ESD and interlock of implementing new facility changes from operation request and loop check, sequence and logic checking of newly added facilities and package units.

To assist other sections such as Electrical, Mechanical, project department and workshop for the repair and troubleshooting of their instrument related work.

Physical verification of field instruments installation according to hook up drawing.

Reviewing package instrument specification and data sheet & vendor document.

Responsible to lead loop checking teams and witnessing to carry out power up for loop checking from DCS and cause and effects test. Inspection of cross wiring and inter panel wiring from field to system.

Preparing SAT(site accepted test) and checking bill of material of panels as per drawings.

To perform upgrade and retro filling of new control instruments to the existing panels in the field and main control room as well as field. Performed construction, pre-commissioning, commissioning & start up activity.

To prepare punch list and checking revision and good understanding of construction related drawing like P & I drawing, data sheet & hook up drawing etc.

Shutdown Activity

Participate in major overhaul and shutdown maintenance activities as assigned by client includes shutdown preparation & data collection duties as assigned accurately diagnoses technical issues.

Understand plant shutdown system by different level wise in oil & gas, refinery.

Removing instrument for servicing at central workshop as per client list and replacing parts of control valve

Onsite overhauling and calibration of control valve, level troll, switches, solenoid valve, I/P converter and transmitter and Function checking of ESD related instruments and critical loops.

Removing and fixing radial, axial and temp. Probes of steam turbine generator & recycle gas compressor .Attended laying reactor bed temperature thermopile to associated cabling/termination, skin type temperature element welding work in heater.

ORGANISATIONAL EXPERIENCE

DATE OF EMPLOYMENT : SEPTEBER 2016 TO DECEMBER 2016

COMPANY NAME : KNPC- MINA ABDULLA REFINERY, (M/S. FLUOR), KUWAIT

PROJECT NAME : CONTROL SYSTEM REVAMPING FOR CLEAN FUEL PROJECT

POSITION : ICSS SYSTEM SUPRITENDANT

JOB RESPONSIBILITIES : Loop Check, Function Check, Commissioning, Start up

I worked at KUWAIT NATIONAL PETROLIUM COMPANY (REFINERY), KUWAIT with one of the major EPC company- FLUOR for system revamping project a part of clean fuel project. Responsible for Existing cable cutting, Termination, Loop check, Function Check, Commissioning and Start up activity for new DCS- Honeywell Experian(S300 Controller and IPS System) during shutdown.

DATE OF EMPLOYMENT : OCTOBER 2015 TO DECEMBER 2015

COMPANY NAME : ZADCO (M/S. FIVE CONTINENTAL), ABU DHABI

PROJECT NAME : Gas injection handling project

POSITION : SENIOR INSTRUMENT COMMISSIONING TECHNICIAN

JOB RESPONSIBILITIES : Maintenance, Start up & Trouble shooting

I worked with ZADCO (OIL AND GAS SECTOR) - Technip and NPCC Joint venture project (M/S. FIVE CONTINENTAL) at ZIRKU ISLAND as a part of start up team for Gas injection handling project included gas receiver, slug catcher, glycol regeneration unit, gas injection compressor unit. I involved in functional checking and start up of DCS (HONEYWELL-XPERIA) and ESD SYSTEM (FOXBORO INVYNCIS) and various types of Instruments.

DATE OF EMPLOYMENT : FEB.2014 TO SEPT.2015 AND JULY 2010 TO AUGUST 2011

COMPANY NAME : HI TECH CONTROLS,INDIA

PROJECT NAME : VARIOUS PLANT OF IOCL & RELIANCE AT VADODARA

POSITION : INSTRUMENT SUPERVISOR

JOB RESPONSIBILITIES : Maintenance, Commissioning and Start up

Working as an Instrument Supervisor for overhauling, maintenance & calibration of different type of control valves and various Instruments for REFINERY, PETROCHEMICALS AND CHEMICAL PLANTS.

Supervising Instrument Technicians in day to day maintenance.

Physical verification of field instruments installing according to hook up drawing. Inspection of cross wiring and inter panel wiring of DCS (HONEYWELL TDC-3000) and PLC (ABB,SIEMENS) in control room during installation and commissioning of new instruments make by ABB,HONEYWELL,YOKOGAWA,ROSEMOUNT.

DATE OF EMPLOYMENT : OCTOBER 2014 TO JANUARY 2015

COMPANY NAME : LUKOIL(M/S.BONATTI ),IRAQ

PROJECT NAME : GAS TURBINE POWER PLANT

POSITION : INSTRUMENT TECHNICIAN

JOB RESPONSIBILITIES : Maintenance, Trouble shooting and Start up

Worked with LUKOIL- Gas Turbine Power Plant-146MW (M/S.BONATTI )-WEST QUARNA-2, IRAQ as an instrument technician in rotation job. Involving in overhauling, stroke check, Fault Finding, Trouble Shooting, Shutdown jobs, Start-up and Pre-commissioning and commissioning activity. Calibration of Level, Pressure, Flow and Temperature Transmitters (Foxboro, Rosemount, ABB, Siemens), Control Valves (Fisher, Masoneilan, Flowserve, ), RTD, Thermocouple, Pressure & Level Switch (Magnetrol, Delta) and support to operation. Regular check up and day to day corrective, preventive maintenance of field Instruments. I am also involved with control systems like DCS Delta-V and PLC-ABB system for troubleshooting.

DATE OF EMPLOYMENT : DECEMBER 2012 TO DECENBER 2013

COMPANY NAME : KNPC - MINA AHAMADI REFINERY (M/S.KCC ENGINIRING COMPANY), KUWAIT

PROJECT NAME : MAINTANANCE AND REWAMPING PROJECT

POSITION : INSTRUMENT SUPERVISOR

JOB RESPONSIBILITIES : Maintenance,Commissioning and Start up

I worked with KUWAIT NATIONAL PETROLIUM COMPANY-AHMADI REFINERY (M/S.KCC ENGINIRING COMPANY)

Supervised and involved in preventive and corrective maintenance as per KNPC standard operating procedure and safety standard. Day to day involved in job distribution, reporting and communicate with area engineer and operation department.

Physical verification of field instruments installation according to hook up drawing. Responsible to lead loop checking teams and witnessing to carry out energize loop checking from DCS(HONEYWELL TDC-3000). Performing cause and effect test. Inspection of cross wiring and inter panel wiring and bill of material in the control room during commissioning of new upgrading projects in refinery.

DATE OF EMPLOYMENT : SEPTEMBER 2011 TO APRIL 2012

COMPANY NAME : SHELL(M/S. DAEWOO E & C), NIGERIA

PROJECT NAME : AFAM 6 COMBINED CYCLE POWER PLANT

POSITION : INSTRUMENT ENGINEER

JOB RESPONSIBILITIES : Red- Line, Commissioning, shutdown and start up

I worked with SHELL-AFAM 6 COMBINED CYCLE POWER PLANT (M/S. DAEWOO E & C)

Involved with commissioning and red line drawing team(156 MV gas turbine-02 nos. and 256 MV steam turbine). preparation of documentation and updated drawing for as built and submitted to client.

DATE OF EMPLOYMENT : APRIL 2010 TO MAY 2010

COMPANY NAME : ORYX GTL (M/S. TYCO FIRE & GAS SECURITY), QATAR.

PROJECT NAME : MRTA- 2010

POSITION : INSTRUMENT TECHNICIAN

JOB RESPONSIBILITIES : Shutdown, Modification, Trouble shooting and start up

I worked with ORYX GTL- GAS TO LIQUID,REFINERY (M/S. TYCO FIRE & GAS SECURITY)

Involved in Replacing control valve link, overhauling of control valve, removing and fixing radial, axial and Temperature Probes of steam turbine generator, recycle compressor. Familiar with Bentley Nevada 3500 and Foxboro DCS system

DATE OF EMPLOYMENT : MAR. 2006 TO APR. 2006, OCT. 2008 TO NOV. 2008, OCT. 2009 TO NOV. 2009

COMPANY NAME : ADGAS (M/S. DESCON ENGINEERING COMPANY), ABU DHABI.

PROJECT NAME : ADGAS TURNAROUND - 2006,2008 & 2009.

POSITION : INSTRUMENT TECHNICIAN

JOB RESPONSIBILITIES : Shutdown, Modification and Start up

I worked with ADGAS- DAS ISLAND (M/S. DESCON ENGINEERING COMPANY)

Involved in LNG Train (GAS TRAIN) 2&3, Boiler 3&4, 5&6 overhaul (shut down).removing instruments from field for servicing at central work shop as per client list. On site overhauling and calibration of control valve, Replacing gland, studs & nuts of control valve, valve regulator, V/P converter, I/P converter and feedback arm, function checking of ESD related instruments. Calibration & checking of critical loops, Calibration & checking of Level troll, pressure switch, level switch. Installation of removing instruments in proper way & housekeeping after competition of the job. During shutdown familiar with DCS (HONEYWELL TDC-3000)

DATE OF EMPLOYMENT : JANUARY 2009 TO JULY 2009

COMPANY NAME : RLOC (M/S. Spie oil & Gas Service), QATAR.

PROJECT NAME : TECHNIP & RAS LAFFAN OLEFIN PROJECT

POSITION : INSTRUMENT TECHNICIAN

JOB RESPONSIBILITIES : Loop check, Function check, commissioning

I worked with RAS LAFFAN OLEFIN COMPANY- PETROCHEMICAL, PROJECT-TECHNIP (FRANCE),(M/S. Spie oil & Gas Service)

This is one of the largest ETHYLENE Plant (13 MMTPA). Carrying out pre-commissioning activities like loop checking, ESD and function check with the various associated vendors. CENTUM CS 3000 with VNET IP connectivity (YOKOGAWA), More than 2000 field bus foundation devices. Field Connex device from Pepperl + fiches for field bus distribution, Motherboard based power supply system (MB-FB-4R), Field bus power modules, advanced diagnostic module(HD2-DM-A), modular surge protector, 8 channel segment protector & field bus terminator.

DATE OF EMPLOYMENT : JUNE 2006 TO JULY 2008

COMPANY NAME : KNPC- MINA SHUAIBA REFINERY (M/S. KHARAFI NATIONAL), KUWAIT.

PROJECT NAME : INSTRUMENT MAINTANANCE CONTRACT

POSITION : INSTRUMENT FOREMAN

JOB RESPONSIBILITIES : Maintenance, Commissioning, Trouble shooting, Shutdown and Start up

I worked with Kuwait National Petroleum Company- Mina Shuaiba REFINERY,(M/S. Kharafi National)

Plant status : KNPC is one of the largest refineries in the Middle East. It has various types of plants like Hydrogen manufacturing plant, crude distillation plant, Iso-cracker plant, Iso-max plant, Sulphur recovery plant, unifiner (kerosene, Naphtha, Light Diesel, HY. Diesel) plant. I worked in Hydrogen manufacturing unit (designed to produce 74 MMSCFD of 95%purity hydrogen), Crude distillation and vacuum unit (designed to process180, 000 BPSD of Kuwait export crude oil) & Hydrogen compressor unit (Gas engine driven design 29.474 MMSCFD, Synchronous motor driven capacity design 40.380 MMSCFD).

Job Responsibility : Ability to multitask, prioritize and work well under pressure, with minimal or no supervision. Reporting to seniors and engineers, fault diagnose with the cause and effective drawings. Leads an instrument maintenance team, Performed servicing, calibration, installation of process control instrument. Day to day corrective & preventive maintenance for running plant as per KNPC standard operating procedures and safety standards, Carry out the functional checks of ESD(ABB TRIONEX) and DCS( HONEYWELL TDC 3000) interlock system. Implementing new facility changes from operation, Carrying out commissioning activities like loop checking, sequence and logic checking of newly added facilities and package units. Housekeeping and safe working practices.

DATE OF EMPLOYMENT : NOVEMBER 2000 TO MARCH 2006

COMPANY NAME : GUJARAT FLOUROCHEMICALS LIMITED, INDIA

PROJECT NAME : INSTRUMENT MAINTANANCE

POSITION : SENIOR INSTRUMENT TECHNICIAN

JOB RESPONSIBILITIES : Maintenance, Trouble shooting, Commissioning, Shutdown and Start up

I worked with Gujarat Fluorochemicals Limited(CHEMICAL AND PETROCHEMICAL) Ranjitnagar, Baroda, Gujarat - India

GFL is one of the leading companies in production of Trichloro Fluromethane, Dichloro Fluoromethane and Mono Fluoro Dichloromethane. Involved in calibration, installation, servicing, trouble shooting & fault diagnose of process control instrument. Day to day corrective & preventive maintenance for the running plant and also actively participated shut down maintenance jobs, Involved in commissioning activities such as calibration, configuration, installation & loop checking in expansion unit.

DATE OF EMPLOYMENT : OCTOBER 1996 TO OCTOBER 2000

COMPANY NAME : BAYER ABS LIMITED, INDIA

PROJECT NAME : INSTRUMENT MAINTANANCE

POSITION : INSTRUMENT TECHNICIAN

JOB RESPONSIBILITIES : Maintenance, Commissioning, Trouble shooting and Start up

I worked with BAYER ABS Limited(PETROCHEMICAL), Vadodara India

BAYER ABS is world class Acrylonitryle Butadiene Styrene (Engineering plastics) company,

I involved in calibration, installation and servicing of process control instruments and familiar with ROSEMOUNT DELTA-V SERIES DCS. Day to day corrective and preventive maintenance for the smooth running plant.

EDUCATION

Diploma- Distance learning-(instrumentation & control) from IBME(Gujarat-India) in 2007

Diploma- (Electronics and telecommunication) from ICOMAS(Chennai-India) in 2010.

I.T.I (Instrumentation) from NCVT(India) in 1996

IT SKILL: MS Office, Windows and Internet Application

INSENTIVE TRAINING

TROPICAL BASIC OFFSHORE SAFETY INDUCTION & EMERGENCY TRAINING OPITO APPROVAL)AT GTSC, ABU DHABI.

BASIC H2S(OPITO APPROVAL) TRAINING AT GTSC,ABU DHABI.

STCW 2010 (INCLUDED FOLLOWING TRAINING) AT NAVAL MARITIME ACADAMY, INDIA ON 2015.

(1). FIRE PREVENTION AND FIRE FIGHTING (2). ELEMENTARY FIRST AID

(3). PERSONAL SURVIVAL TECHNIQUES (4). PERSONAL SAFETY AND SOCIAL RESPONSIBILITIEES

(5). BASIC OFFSHORE SAFETY INDUCTION & EMERGENCY TRAINING WITH HUET

PROCESS UNIT EXPOSURE

Hydrogen manufacturing unit, Crude distillation unit, Eocene and Bitumen unit, Sulphur recovery unit, Utility section, Sour water treatment unit, Hydrocracker unit, Vacuum rerun unit, Product blending unit, Atmospheric residue desulphurisation unit, Glycol dehydration unit, Sludge catcher.

INSTRUMENT & CONTROL EXPOSURE

Transmitter: calibration of smart transmitter manufactures such as Rosemount(1151,3051,644 series), Yokogawa(EJA, YTA-110 series), Honeywell (STS 3000 series),ABB(delta P)-temperature, flow, differential, PH, absolute and gauge pressure transmitter.

Different type of control loops i.e. cascade control, ratio control, split range, three element, PID, anti surge control,

Masonelian (12400),fisher(LC-3010,DLC-3000 series) displacer type level controller. Guide wave radar level transmitter and tank gauging system(Rosemount).mass flow meter(micro motion).

ESD system-ABB TMR SC 300E,triconex mainly used for XV operation & Emergency shutdown system.

DCS system-Honeywell TDC 3000 series and Rosemount delta v, Foxboro IA series, Yokogawa-CENTIUM CS 3000 with VNET IP connectivity-motherboard based power supply(MB-FB-4R),Rosemount field bus foundation system.

Well understand ladder logic, relay logic, gate logic of compressor, pumps, turbines and ESD system.

Taylor mod 30(1701 series)mainly used for process control. magnetic flow meter-(krohne marshal ( data flux/200), E & H.

Well understand the cooper basement v-250,v-type two cycle turbocharged gas cylinder with three stage and 16 cylinder mainly observation with EN-TRONIC CONTROL FT-50 (PLC). General monitor gas detection(H2S,HC) system and det-tronics fire and gas system.

Control valve: Fisher, Taylor, Masonelian, valtek, I/L, dembla, R.K. control. I/P converter, valve Positioner

Remote operated valve(EL-O-MATIC) & ESD valve (neles control, rotork, Biffi),ON/OFF valve(fisher, xomox, valtek)

Pressure, differential pressure type, level, temperature, flow switches( indfose, U.I, GE, asco, ashcroft,denfose,delta)

Working with master instruments: Druck calibrator- DPI-610,620. Hart -275,375.Fluke calibrator, Rosemount loop calibrator 272

Repairing, calibration, reinstallation control valves and maintain documentation of spares and preparation of periodic calibration Sheets of control valve.

PERSONAL DETAIL

Name : RAKESHBHAI THAKORBHAI SOLANKI

Father's name : SOLANKI THAKORBHAI BECHARBHAI

Permanent address : E/2.JALARAM SOCIETY.NEAR TUBE COMPANY.

OLD PADRA ROAD.VADODARA-390020.GUJARAT.INDIA.

Date of birth : 21/08/1977

Nationality/status : Indian/Married

Language known : English, Gujarati,Hindi

Passport no : Z2124135, Issued on 21st nov.2012, Valid up to 20 nov.2022.

Place of issue : Ahmadabad, Gujarat,India

ACCOMPLISHMENT

Successfully completed confined space attendant training by KNPC safety rules.

Successfully completed confined space entry training by KNPC safety rules.

Successfully completed Site supervisor training by ORYX GTL safety rules.

Successfully completed work permit executer training by KNPC safety rules.

ABOUT ME

Good communication and interpersonal skills, Determined, motivated, adaptable and ambitions

Make things happen, Accept responsibility, Achieve result

I hereby declare that all information given above is correct to the best of my knowledge. I further declare that if I shall be selected, I will try my level best to increase the reputation to your organization.

Thanks,

RAKESH SOLANKI

PLACE & DATE:

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