Bhaskar Kalita

**** ***** **, *******(Vancouver Coastal), BC, V0N 3A1

acye2t@r.postjobfree.com

# 306-***-****,306-***-****

Objective

To secure a position with an esteemed organization Where I can apply my Technical, Analytical, Communication and Organizational skill. Ideally, such an Organization would productively utilize my decision-making skills and provide an opportunity to participate in day-to-day operations as well as future growth.

Key Qualifications

Self motivated, peak performing professional with 8.6+ years of progressive Engineering and Supervisory experience in all phases of Maintenance function at Metal& Mining and Pulp industry. Effective problem solver who enjoy the challenge of achieving goals and accomplishing objective. Ability to streamline procedures that improve Productivity, safety level and cost reduction

Professional Strength

• Engineering • KAIZEN, Six Sigma, 5S

• Preventive& Predictive Maintenance • Maintenance Strategy

• Team Building & Leadership • Asset Optimization

• Reliability Engineering • Excellent Communication skill

• Maintenance Planning & Scheduling • Microsoft Office

• Inventory Planning • Plant Maintenance

• Total Productive Maintenance

• Continuous Improvement

• FMEA, RCA, MTBF, MTTR, PARETO, FISH BONE

• Budget Management

• SAP, Maximo.

• Decision Making

• Problem Solving/Analysis

• Mining Equipment

• Material Handling Equipment

• Smelter Maintenance

• Pulp Machinery (Digester, Flakt Dryer, Washer, O2 reactor etc)

• Occupational Health and Safety

Key Career Achievement

•Reduced Maintenance Cost by 30% through Vendor Development, In-house repairing, Continuous improvement, and Asset optimization.

•Enhanced Availability of Pot Tending Machine at Vedanta Aluminum from 80% to 95%. Implemented Preventive and predictive Maintenance Strategy

•Implemented Reliability Center Maintenance and Total Productive Maintenance. Completed 1 Lean Six Sigma Project. Designed and Implemented improvement project for Increasing reliability and performance of process.

•Successfully Completed the Commissioning of 0.5 mta Green Field Aluminium Smelter at Vedanta Aluminium.

•Increased Reliability of Drilling Equipment by reducing frequent failure and Modification.

•Promoted within 2 years from Assistant Manager to Associate Manager for Excellent contribution to Cost Reduction, increasing Availability, Asset optimization and sound technical skills

•Uploaded and Maintain all Technical Object, BOM, PM Scheduling, Task list, Class in SAP. Reduced non-moving inventory.

•Increase Availability of Drilling Equipment from 60% to 75%. Enhanced Reliability of CATERPILLAR and KOMATSU 95 tone, 240 tone Dump truck.

Work Experience

Area Engineer – Kraft Mill Sep 2015 - Present

Howe Sound Pulp and Paper (Paper Excellence Canada)

Responsible for Engineering and Executing Capital Project. Develop detailed scope of work and costing, submit funding request, complete detailed engineering and develop scopes of work for equipment and installation, evaluate bids, complete installation, commission and turn over project, preparation of request for proposals, managing contracts and scheduling and progress reporting.

Responsible for developing scope of work (Mechanical, FRP, NDT, Scaffolding, Tile, CSE) for Annual Shutdown of Kraft Mill. Prepare bidding package for external contractor. Coordinating and Scheduling all Contractor work. Gather all necessary documents, drawings, photos, P&ID’s, Blind-lists, MSDS, Specifications, etc. and create a work package with all the information. Review and document all NDT, Tank, Tile inspection report.

Trouble shooting of MC Pump, Digester, impregnation vessel, Chip bin, feeder, Washer, Flakt Dryer, Chip handling equipment etc.

Responsible for performing NDT inspection and suggest repairing activities for Equipment based on NDT report.

Responsible for carrying out External repairing of all Mechanical assemblies (pump, IV & digester Outlet device, low and High Pressure feeder, Chip bin, Steaming vessel etc)

Selecting Pump, Gear Drive and other Pulp Production Equipment for Various Applications.

Uploading BOM in SAP and Monitoring Dead Stock. Updating Material Master. Creating and Editing Class, Functional Location and other Technical Object in SAP.

Analyzing Various Operational Problems, Providing Engineering Solution and Executing Improvement Project.

Carrying out Lean 6 Sigma Project. Maintaining 5S at Workplace

Performing Why-Why Analysis on Major Breakdown, Preparing Action Plan for elimination of Root cause.

Designing Pipeline for Various application. Repairing and replacement of FRP and steel Pipeline.

Assistant Manager-Planning Jan 2015 - June 2015

Fl Smidth Ltd ( Adani Port, Mundra -Coal Handling Terminal)

Managing Notification &Order and Technical confirmation of order in SAP. Cost Analysis on Cost Centre, Plant Section, Planner Group etc. Breakdown Analysis, Quality clearance of GRN, Material Posting, Scheduling of Maintenance Plans, Material availability Planning. Work permit Management Using SAP

•Lead a team of 6 Engineer. Troubleshooting and Maintenance Planning for Stacker & Reclaimer, Ship Unloader and Conveyor System.

•Implementing RCM technique, Analysing and providing solution to Repetitive problem.

Experience of using Various Reliability Tool. Performing RCA, PARETO, and FMEA analysis. Calculating MTBF and MTTR, Availability, Reliability of Plant Equipment.

Analysing Maintenance Activities and performing time analysis and Finalising man hour required for every job.

Creating Check sheet, Audit sheet for all maintenance Activities. Performing Condition Appraisal of Plant Equipment. Ensuring 100% Adherence to Plan and making Draft plan for Maintenance Activities.

Promoting Safe work Practices in the Workplace. Conducting safety Audit, Ensuring compliance of work Permit system. Near miss reporting and Tracking LTI.

Performing Time study in Maintenance Activities and Reducing the Schedule Completion time.

Associate Manager July 2014- Jan 2015

Vedanta Resources Plc (unit: Hindustan Zinc,Rampura)

Rampura Agucha mine is the world's largest Zinc mine. It has an ore production capacity of 6.15 million MT per annum. Open pit and Underground both the mine are highly mechanized with State of the art technology. Reserve and resource of Rampura Agucha Mine are 103 million MT

•Managed a team of 40 supervisors, Millwright and Electrician in a unionised Environment.

•Created and managed Maintenance schedules. Formulating Maintenance Strategy and Scheduling Preventive Maintenance and Shut down Maintenance.

•Troubleshooting and Preventive Maintenance of Caterpillar and Komatsu Dump Truck (95T, 240T), Excavator, Drilling equipment.

•Enhancing Availability and reliability of Caterpillar and Komatsu Dump Truck (95T, 240T), Excavator, Drilling equipment, Dozer etc.

•Reducing Breakdown by performing Root Cause Analysis, FMEA, and PARETO analysis. Increasing MTBF and MTTR of Equipment.

•Contract Management and ensuring schedule compliance of all contract companies. Performing schedule safety checking of all mining Equipment. Monitoring the performance and quality of contractor work.

•Ensuring Schedule compliance and Maintaining Documentation for Engine Test, Brake Test, and Steering Test etc. Preparing Standard Maintenance Procedure and Maintenance Check List.

•Ensure Timely Repairing of Various Mining Equipment. Monitoring and Documenting PM plan.

•Ensure safety of All Contract worker. Performing daily Tool box talk, Safety interaction with the worker. Following mine safety guideline.

•Spare planning for Mining Machinery. Ensuring minimum stock for all materials and performing ABC analysis. Creating purchase requisition and updating material master and BOM in SAP.

•Preparing RGP, NRGP for all contract Companies.

Associate Manager April 2011 - July 2014

Vedanta Resources Plc (Unit: Vedanta Aluminium)

Vedanta Aluminum is the largest Aluminum smelter in India with a capacity of 1.1 mtpa. Electrolysis cells are installed with Pot line current of 320 kA.

•Managed a Team of 30 Supervisor and Millwright. Implemented 5S technique at Workplace and Conducting Internal Audit in 5S

•Enhanced reliability of Equipment and implemented 3 cost reduction and performance improvement Project.

•Trouble shooting and Preventive Maintenance of POT Tending Machine(PTM)Manufacture by ECL France, Air compressor, Conveyor, Hydraulic pump, Gear box, Air conditioning unit, Linear and Rotary Actuator, Hydraulic Valves, Pneumatic system, Electric motor, Rope drive etc.

•Analyzing repetitive breakdowns and reducing Equipment failure by applying Reliability Technique. Performing FMEA, PARETO, Cause and Effect and RCA analysis. Enhancing MTBF and MTTR of Plant Equipment.

•Planning and monitoring Maintenance Activities in SAP. Managing Maintenance data and preparing monthly performance report of Maintenance Department.

•Coordinating with the operation department for planned and emergency maintenance and ensuring maximum up time of the equipment.

•Enhancing processes and continuously reducing task completion time to attained better productivity.

•Ensuring compliance with the safety standards and improving the safety of manpower and equipment

• Conducting training for Maintenance team and tracking KPI record of the team every Month.

•Planning Shutdown & Breakdown jobs of Critical Equipments (Pot, Pot Tending Machine, Anode Beam Raising Frame etc).

• Working closely with the Spares management group and developing new vendors.

• Vibration analysis of Rotary equipment and Lubricant analysis.

•Maintaining equipment performance records, analysis and corrective actions on failures, using suitable fault correction tools. Developing Standard Maintenance Procedure and Checklist.

•Creating Functional Locations, Equipments, Maintenance Work centres, Task List, Creating Notifications & Orders, and Purchase Requisition in SAP.

•Cost Analysis on Cost Centre, Location, Plant Section, Planner Group etc. PR/PO status, Quality clearance of GRN, Material Posting, Scheduling of Maintenance Plans, Material availability Planning.

•Cost calculation against maintenance cost canter. Monitoring consumption pattern of spares and Maintaining Minimum stock. Generation of material availability reports.

•Conducting Tool box Talk, Monthly Safety Meeting. Near miss reporting, Following Log out – tag out procedure, Ensuring isolation and other work permit procedure are followed.

Assistant Manager July 2009- April 2011

Vedanta Resources Plc (Unit: Vedanta Aluminium)

•Directly responsible for Preventive Maintenance and Shift activities of Pot Tending Machine Maintenance. Supervised a Team of 15 Millwrights and Engineer. Assigning daily Maintenance work to the Crew, Monitoring Maintenance activities in Morning, Evening and Night shift.

•Identifying jobs, Checklist creation, job card creation through SAP, spares management and maintaining the preventive maintenance history in SAP.

•Troubleshooting and Preventive Maintenance of Pot tending Machine, Anode Beam Raising Frame, Pot, Utility Equipment.

•Identifying Improvement project and Executing improvement project for enhancing performance of Equipment.

•Preparing Monthly Equipment Availability and performance report. Tracking monthly maintenance cost and reducing cost of Maintenance through effective utilisation of Resources and carrying out In house repairing work.

Engineer July 2008- July 2009

Vedanta Resources Plc (Unit: Vedanta Aluminium)

• Commissioning Pot Tending Machine, ABRF, Pot and other Reduction Equipment.

•Preparing Preventive Maintenance Check list and implementing PM plan. Performing daily check of Critical Equipment and keeping record of Equipment performance.

• Prepared critical spare list for PTM, Pot and ABRF. Maintaining Minimum stock of Spares.

•Carrying out Preventive Maintenance of Pot Tending Machine and ABRF. Ensuring Schedule compliance of PM plan and confirming PM order in SAP.

•Worked as a Shift supervisor. Managing shift activities and ensuring minimum equipment down time.

•Ensuring timely repairing of Mechanical Assembly including Compressor, Pump, Hydraulic and Pneumatic Actuator, Gear Box etc.

Education

Bachelor of Engineering (Mechanical Engineering) July 2004-July 2008

Jorhat Engineering College (Dibrugarh University)

• Graduated with 78.83%, University Topper

Other Activities

•Active participation in various outdoor games and debate competitions at school and college levels.

•I enjoy Traveling different Places and love fishing.

Training

•Training on Operation and Maintenance function at Indah Kiat Pulp and Paper, Indonesia (From August -2015 to September -2015)

•Intensive Training on Hydraulic and Pneumatic Systems, Lubrication Management.

•Training on Reliability cantered maintenance (RCM), FMEA, Cause and Effect Analysis, RCA, TPM.

•Two weeks intensive training on Pot Tending Machine Maintenance including PTM Hydraulics, Compressor, Troubleshooting by ECL, France expert at VEDANTA.

•SAP PM, MM module End user Training at Vedanta Aluminium.

•Six Sigma Yellow Belt and Green Belt Training at Vedanta Resources Plc.

•Training on Canadian Occupational Health and Safety, WHMIS, MSDS, Confined space Entry, Fire watch at Paper Excellence Canada.

•H2S Alive Conducted By ENFORM

DECLARATION:

I, Bhaskar Kalita, hereby declare that the above facts are true to the best of my knowledge.

Date: Signature

(BHASKAR KALITA)

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