Richard T. Kwasiborski
**** ********** **. ******, ** 48161
734-***-**** · acyct4@r.postjobfree.com
SUMMARY OF EXPERIENCE
* Excellent understanding and working knowledge of AutoCAD, AutoLISP and configuring AutoCAD
* Over 30 years working with computers; AutoCAD, Unigraphics NX5, Visual Basic, Visual Basic for Applications, & others
* More than 20 years in the Engineering Department of three tool and die component manufacturers
* Fifteen years of CNC / NC machining center part programming
* Set up and operated four computer numerical controlled machining centers
* Good understanding of Geometric Dimensioning and Tolerances; ANSI Y14.5R1981
* Operated ID grinders, horizontal mills, wet bed surface grinders, end grinders, CNC machines, and Haas indexing units
* Supervise the Engineering, the Estimating, and the Order Entry departments.
* Conduct Design and implementation of new fixtures and manufacturing processes EXPERIENCE
Manufacturing Engineer: 9/2018 - 3/2019 ~ Chassix - Warren, Mi - Blackstone Plant
* Responsible for the updating and maintaining the Plant Layout.
* Assisting with the design and automation for existing cells.
* Responsible for monthly LPA’s, Layered Process Audits of the work cells per month.
* Reverse engineering of details when broken, or in need of updating.
* Working with outside vendors with new automation, the fabrication of details & tooling.
* Sent out and reviewed quotations from outside vendors on new and/or replacement tooling and fixtures. Engineer: 10/2013 – 9/2018 ~ American Axle & Manufacturing - Fraser, MI
* Responsible for the Plant Layouts & Designing automation for existing cells.
* Responsible for the updating & new process sheets for the manufacturing plant floor.
* Responsible for the entering of the Part Specifications into the Plex Manufacturing Cloud System.
* Responsible for monthly LPA’s, Layered Process Audits of the work cells per month.
* Reverse engineering of details when broken, or in need of updating.
* Assist with the costing summaries of customer tooling, and capital reports.
* Work with the quality department when need or updating gauges are needed.
* Assisted the materials department when the need for space is required for the storage of parts, dunnage and such is needed.
* Worked on and assisted with the Process FMEA’s
* Worked on time studies for existing manufacturing cells within the plant for cost comparison for new equipment.
* Working with outside vendors with new automation, the fabrication of details & tooling.
* Sent out and reviewed quotations from outside vendors on new and/or replacement tooling and fixtures. Process Analyst: 3/2013 – 9/2013 ~ General Motors Technical Center - Warren, MI
* Validating suppliers use and supply of metal thru GM on GM jobs.
* On Site to Validating suppliers needs.
CNC Process Analyst: 9/2011 – 11/2011 ~ GM Powertrain Headquarters - Pontiac, MI
* Process Analysis CNC Targeting Support for Family 0 Engine Program Launches
* Provide program launch support for Family-O finish and pre-machining processes.
* Utilize "COMP" excel CNC targeting program to target each operation to meet program launch & quality requirements.
* CNC Targeting for Program Launch
* Set-up COMP, an excel program used to target CNC machines * Set-up Discrete COMP for FES - Family 0 program at FES.
* Implementation of COMP & Discrete COMP at MRO and PPAP at FES Flint, Michigan and at Defiance, Ohio. Process Engineer: 11/1999 – 12/2008 ~ AIP Incorporated (Corporate Headquarters) - Troy, MI
* Create detailed drawings using Unigraphics-NX, or AutoCAD for the manufacturing plant to build from
* Supervise the Engineering and Order Entry department.
* Responsible for the training and check of the engineers in the department.
* Supervise the Estimating department. Responsible for the final pricing submitted to the customer.
* Responsible for the final pricing submitted to the customer.
* Create detailed drawings using Unigraphics-NX, or AutoCAD for the manufacturing plant to build from
* Conduct Design and implementation of new fixtures and manufacturing processes
* Initiate Process and Design FMEA’s
* Evaluate tools per manufacturing requirements and specifications
* Support the customer with issues concerning the processing of their tooling (design, engineering, manufacturing) Designer: 10/1997 – 11/1999 ~ Livernois Staffing (Visteon Rawsonville Plant) - Yspilanti, MI
* Design machines for assembly, fixtures, test gauges, automation, part transfer and receiver assemblies
* Designs walking beam transfers, part nests, part fixtures, automatic clamps, escapements and multiple stations
* Create designs using standard and special components
* Support PFIS team at Rawsonville working with the programmers in the Rouge complex
* Aid in the transformation from AutoCAD 12 to 14, assisting others in the department * Manage majority of AutoLISP programs within the department
* Assist in the installation of all major equipment changes that I have designed
* Oversee design completion by departmental engineers/designers Machine Designer: 11/1996 – 10/1997 ~ Reinhart Industries, Inc. (Q1 Supplier) – Livonia, MI
* Design machines for assembly, metal removal, automation, micro finishing, and part marking
* Designs walking beam transfers, part nests, fixtures, automatic clamps, escapements, and multiple stations
* Create designs using standard and special components
* Oversee design completion by departmental engineers/designers
* Program the plotter’s memory to increase capability
* Create stock/purchase part-ordering lists using attributed title blocks and Visual Basic for Applications (reducing chance for error)
Machine Designer: 07/1995 – 11/1996 ~ Tri-Way Machine, Inc. (U.S. Division) – Sterling Heights, MI
* Design machines for milling engine blocks, and boring piston connecting rods
* Create designs using standard and special components
* Design program to link departmental timesheets to departmental supervisor status sheets
* Create spreadsheets for calculating bearing loads, capacities, gear sizing, etc. Production Supervisor / Process Engineer / Machinist: 04/1992 – 06/1995 Lane Punch Corporation (Detroit Division) – Canton, MI
* Redesign specialty machinery for the production milling of ball seats (located in Milwaukee, WI)
* Design unique faceplates and interchangeable holders for parts (used on Harvill and Unison grinders)
* Revise Ford Motor Company’s Master Catalog to enable the superseding, correcting and obsolescence of part .
* Support the sales department with technical questions and customer issues
* Set up an inventory of semi-finished parts to reduce lead time and cost
* Design a unique fixture to dress a grinding wheel and hold and locate the part per specification requirements
* Write a variable program to mill rectangle, square, oblong and hexagon shapes (Haas CNC Machining Center)
* Program setup and operate a Daewoo CNC Machining Center (producing specialty details)
* Design and construct a special fixture for rapid parts change New Product Engineer: 06/1990 – 04/1992 ~ AIP Incorporated (Corporate Headquarters) - Troy, MI
* Design and detail various standard and special tooling, fixtures, and gauges (high precision ball-lock retainers)
* Detail Production process sheets (tooling, fixtures, and gauges)
* Improve product performance by modifying the design (Backing plate: Reduced amount required from 28 to 7)
* Program Okuma machining center using sub program calls to fit within the memory limitations
* Program Dahlih (knee-type) mill with a Precise jig grinding attachment Engineer/Contracting Agent: 04/1987 – 06/1990 ~ Moeller Manufacturing Punch Division – Plymouth, MI
* Design and detail special tooling for wire and CNC EDM operations (F15 Fuel Nut-20,000 piece production)
* Rewrote the Part Process Router Sheets for the standard product line (over 150 different parts).
* Redesign a fixture for precise grinding of ball lock punches
* Evaluate tools for required manufacturing requirements and wrote a detailed part process router for use in the manufacturing facility
* Execute the purchasing of standard and special tooling from vendors for resale
* Administer training for new departmental engineers Process Engineer: 09/1980 – 04/1987 ~ AIP Incorporated (Corporate Headquarters) - Troy, MI
* Evaluate tools per manufacturing requirements and specifications
* Redesign customer tooling drawings
* Check, train and supervise engineers
* Set up machining center tooling files to reduce the chance of errors in programming
* Support customers with issues concerning the processing of their tooling (design, engineering, manufacturing) EDUCATION
High school Diploma Lamphere High School, Madison Heights, MI ACTIVITIES
*PMC Machinery: Okuma Machine Center Part Programming * Moeller Manufacturing: S.P.C. Training
* Wayne County Community College: Attended various courses * MRM: PAAB Vacuum Seminar
* Ford Motor Company: Diversity Seminar and ISO 14001 Training * J & L Glass (Freelance Computer Programming):
* Lane Punch Corporation (Freelance Computer Programming): Revised computer program for entering orders, significantly reducing the labor, time and scrap required