Engineer Manufacturing
Resume:
SURESH PATEL
Edison, NJ
*******@*********.***
www.linkedin.com/in/sureshcpatel
Results-oriented mechanical engineer with demonstrated design and process
experienced in the manufacturing industry
MANUFACTURING ENGINEER- PROCESS ENGINEER
Solid accomplishments in all phases of manufacturing and engineering design and process, enhanced by shop floor experience, knowledge of 3D software, and Master’s Degree in Mechanical Engineering.
Strong ability to analyze manufacturing needs, including project management, machine design and layout, and assembly and manufacturing operation sequence development.
Comprehensive understanding of all engineering aspects including Design of Experiments, tool design, process analysis, quality control, efficiency, and process development.
Highly resourceful and positive team player with solid work ethic and the ability to effectively solve problems while meeting deadlines in ever-changing, stressful environments.
Exceptional communication and interpersonal skills; easily develop a rapport with peers and recognized by senior management for superior performance.
Technical skills in PC, Solid works, Microsoft Office and Minitab
PROFESSIONAL EXPERIENCE
Zimmer Biomet Inc., Parsippany, NJ
Senior Process Engineer (New Product Development) 10/13- 11/16
Led cross-functional manufacturing efforts for new product development, including design, manufacturability, process failure mode and effective analysis and process capability statistics.
Launched a new spine Trabecular Metal Implant-Ardis line with Yields above 95% and associated instrumentation on schedule.
Developed and executed a validation protocol (IQ\OQ\PQ) for new products and assured that acceptance criteria related to validation are met.
Reviewed engineering drawing for new product and initiate change order if necessary. Developed and maintained standards operation procedures (SOP), Bill of Material (BOM), fixtures, routing, and labor cost using JDE system.
Supported quality system activities such as CAPA, Root Cause Analysis, pFMEA and daily production activities including training operators and manufacturing of implants to ensure all specifications are met and remain compliant with FDA Quality System Requirements.
Managed the transfer of Femoral Pad manufacturing operation from New Jersey to Ireland, including creating engineering change orders, Operation steps on routers and Bill of Material (BOM), validating the accuracy of all documents and ensured all fixtures, inspection gauges and manufacturing work instructions were in place.
Analyzed production issues, non-conforming parts, MRB process and implemented process changes that reduced 20% WIP scrap.
Devised new approaches to solving technical problems and leverage understanding of engineering principles, advanced manufacturing methods as well as data analysis.
International Technidyne Corporation (ITC) – Edison, NJ 06/08 – 7/13
Manufacturing Engineer
Facilitated coordination of operations, procurement of tooling for prototype molds for parts in the development phase, and their respective validation process.
Spearheaded successful plastic molded parts process and mold validation (IQ\OQ\PQ) by writing, and executing the protocol, and final summary report.
Recommended modification on textured manufacturing method for Cuvette mold fabrication and documentation procedures, and streamlined processes through changes adopted by molding department.
Developed new processes for device assembly and participated in the designing of medical devices- performed many engineering assignments related to design and analysis of manufactured parts
Revise existing 3D models and generated detailed drawings based on changes using Solid works
Continuously worked to cut costs and lead times of parts and product.
Launched Engineering change order (ECO) for the purpose of drawing changes/updates, SOP revision to ensure proper documentation in compliance with company standards.
Mentored, coached and trained production personnel in carrying out their assignments successfully.
Supported ongoing product and process for QA, manufacturing and regulatory to ensure all specifications are met and remain compliant with FDA Quality System Requirements.
Collaborated with R & D Engineering on disposable design and development through manufacturing technology evaluations and recommendations.
Worked closely with R & D, Manufacturing, QA and vendor to ensure proper focus on corporate goals (technology, schedules, resources, quality plans)
POWER MEDICAL INTERVENTION – Langhorne, PA 01/07 – 06/08
Manufacturing Engineer
Transferred FDA approved products to the manufacturing assembly floor.
Setting up of the assembly line for the manufacturing /assembly of Surgical Stapling Device
Documentation of launched products such as lot travelers, the assembly process for devices, process validation, and equipment qualification.
Manufacturing function to implement specific design requirements.
Launched ECN for the purpose of drawing changes/updates, schedules, coordinate, and conduct detailed phases of engineering work for part of a major project.
Interfaced with outside suppliers for tooling and prototype parts.
Identified and drive changes in the design or process to simplify device assembly.
Identified special tools to test equipment/validate their use and ensure their proper use in production.
Devised new approaches to problems that are encountered.
Designed and developed the assembly process and fixtures to meet production demand.
Developed and coordinated all activities pertaining to cost reduction from redesigning to improvements in the manufacturing process.
STAR-GLO INDUSTRIES, LLC – East Rutherford, NJ 8/94 – 01/07
Manufacturing Engineer
Assessed and streamlined manufacturing methods to ensure high levels of productivity for manufacturing precision molded rubber and plastic parts bonded to metal with sales focused on OEM in business machined, welding, and food packaging.
Assisted customers to resolve problems in team-oriented job shop environment, manufacturing necessary parts and ensuring improved operation of parts; worked independently or collaborated with machine shop, laboratory and quality control staff along with outside vendors.
Coordinated jigs and fixtures design projects throughout entire design cycle from conception to production utilizing in-house test programs and scripts for prototype products.
Devised assembly and manufacturing operation sequence for the production team.
Managed engineering projects independently, involving specific modifications, extensive customer interaction, and vendor communications for new product development.
Facilitated design and development required for fabrication and assembly of specialized tools, jigs, fixtures, gauges, functional tests, and equipment handling.
Created plans and tooling concepts to produce lean manufacturing processes and enhancements and initiated new plans resulting in internal process improvements and significant cost reductions.
EDUCATION
NEW JERSEY INSTITUTE OF TECHNOLOGY – Newark NJ – MS Degree in Mechanical Engineering
L.D. ENGINEERING COLLEGE – Ahmedabad, India – BS Degree in Mechanical Engineering
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