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Maintenance Mechanical Engineering

Location:
Tirurangadi, KL, 676306, India
Posted:
January 18, 2017

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Resume:

.

KS.Chakradhar . ************@*****.***

O-**/ KCP Cement Colony

KCP Cement Ltd

Macherla-Post

Guntur-Dist,AP PIN522426,INDIA

Sir,

I am writing to express my keen interest in the role of Head-Mechanical Maintenance / Project-CEMENT(Greenfield&BorwnField Projects)I am a Mechanical Engineering Graduate(B.Tech-Mechanical Engineering with MBA + Diploma In Mechanical Engineering )for the above role and with additional, successful experience in The CEMENT Plants &.Experience in SAP-PMAnd ISO :9000

I have successful and rich experience of 15+ years in various Major integrated cement plants like M/S KCP Cement Ltd,M/S Orient Cement Ltd, M/S Jaypee Cement Ltd, M/S India Cements Ltd of 5 MTA Capacities. I am having Experience in Mechanical Maintenance and projects (Greenfield & Brownfield) in the above major cement plants.

At Present, I am working with M/S KCP Cement Ltd, AP, INDIA, Designated as Asst General Manager ( Mechanical) here I am heading the Head of the Department( Plant Mechanical Maintenance)FULLER Make.

My Key responsibilities are planning and executing the maintenance activities like 5’S and TPM, preventive maintenance, Predictive maintenance, Break down maintenance, Shutdown maintenance, to achieve the target for equipment’s key performance indicators like MTBF, MTTR, Preparation of budget for current financial year of the plant maintenance, Contactor's Management, Manpower Controlling, Cost saving techniques, Power saving practices,Inventory controlling,Maintenance practice's,kaizen practices.

I am interesting to work with you because I am admiring your technology and reputation.

If you are more interested in further discussing about the concerned job that you are going to offer and to verify if I can meet your requirements, then please give me call@ +919********* / ************@*****.***, I appreciate the opportunity to work with your organization.

Sincerely,

KS.Chakradar.

Enclosure: Up-Dated Resume with CTC Details

CURRICULUM VITAE.

************@*****.***

KS.CHAKRADAR CELL NOs: +919*********

FOR THE POST OF: Head-Mechanical Maintenance / Project CEMENT(Greenfield&BorwnField) .

1)EDUCATIONAL QUALIFICATIONS

A) B .TECH –MECHANICAL ENGINEERING

Div: 1STclass(71 %)

YEAR 2005(REGULAR COURSE)

BijuPatnaik University Of Technology-Rourkela, Orissa,

B) DIPLOMA IN MECHANICAL ENGINEERING (DME)

YEAR 1998 ( 3 YEARS)(REGULAR COURSE)

Div: 1STclass(69 %)

Board: – S.B.T.E &T, HYDERABAD (AP), INDIA

C) Advanced Pyro-Processing in Cement Manufacturing

Year:2016 / NCBM-Hyderabad, Min of HRD, GOVT OF INDIA

D) SHORT TERM COURSE ON I S O: 9000

F T I –BANGALORE, Min of HRD, GOVT OF INDIA

2)TECHNICAL TRAINING PROGRAMMES ATTENDED ON CEMENT:-

A)Training Program On Hydraulics Equipment Maintenance of Cement Plants

Organized By : FLS-Hyderabad INDIA

Year : Sep 2015

B)Advanced Training Program On Energy Conservation & Management For Cement Plants

Organized By : C I I-Godrej GBC-Chennai INDIA

Year : March2014

C)Lifting&Rigging Skill Development Level-1/IV

Organized By : Ability Consultants-Vijayawada INDIA

Year : May2013

D) Mechanical Maintenance Of Cement Plant Machinery (Theory & in plant Training)

Organized By :Jaypee Technical Training Group, Cement Study Center, Rewa,MP-INDIA

Year : May2011

E) Welding And Gas Cutting Operations –Safety (Theory & in plant Training)

Organized By : Jaypee Technical Training Group, Cement Study Center, Rewa,MP-INDIA

Year : May2012

F) Maintenance Program On Cement Plant=PRE HEATER, KILN,COOLER.

Organized By : The India Cements Ltd-Cement R&D Div)

Year : Dec2006

G) Training Program On Industrial Safety &First Aid

Organized By :Orient Cement Ltd-HRD Centre&SafetyDept- Devapur-INDIA

Year : Dec2014

3)CEMENT PLANTS WORK EXPERIENCE :

Total Work Experience ::16YEARS

(Relevant to Integrated Major Cement Plants: Mechanical @ Maintenance And Greenfields Project)

A) PRESENT EMPLOYER : M/S KCP Cement Ltd(A Unit of KCP Group-Chennai)

Works : Macherla, Guntur Dist, AP-INDIA

Nature Of Work : HOD-Mechanical Maintenance /Projects

Designation : Asst General Manager-(Mechanical)

Service : 0.9Year/SINCE:Jan 2016 TO DATE…

B) PREVIOUS EMPLOYERS : 1)M/S Orient Cement Ltd(A Unit of C.K Birla Group)

Works : Devapur, AdilabadDist, AP-INDIA

Plant Capacity : 10000TPD (3 Lines)/5MillionT/Annum (cement)

Nature Of Work : Mechanical Maintenance /Projects

Designation : Manager-(Mechanical)

Service : 03 Year/SINCE:Oct2012 To Jan 2016…

2)M/S JAYPEE CEMENTS(BALAJI PLANT)

(A Unit of Jaypee Cement Corporation LTD), JayPee Group

Works : Balaji Plant, Jagayapet, Krishna-Dist, A.P.INDIA

Plant Capacity : 10000TPD /5MillionT/Annum (cement)

Nature Of Work : Mechanical Maintenance /Projects

Designation : Section in charge(Mechanical)

Service : 02Year/4Months-SINCE:JUN2010 TO Oct2012

: 3)M/S THE INDIA CEMENTS LTD,

Works : Vishnupuram, A.P,INDIA

Plant Capacity : 8500 TPD (clinker)/4MillionT/Annum (cement)

Nature Of Work : Mechanical Maintenance /Projects

Designation : Sr.Asst.Manager (Mechanical)

Service : 04.6 Years-Since Aug 2006 TO Jun2010

: 4)M/S JAYASWALS NECO LTD(CEMENT)

Works : Raipur, CG,INDIA

Nature Of Work : Mechanical Maintenance /Projects.

Designation : Engineer (Mechanical-Cement)

Service : 04.6 Years-(Jun2005 TO Jul2006)&(Sep1998TO Apr2002)

4)DETAILS OF COMPUTER KNOWLEDGE:-

SAP/E.R.P.

MS –Project/ PROJECT TOOLS&PROJECT SOFT WARE

OPERATING SYSTEM-WINDOWS-XP,7/. MS-Office/ INTER NET CONCEPT

5)DETAILS OF EXPERIENCE:- Experience in SAP-PM&ISO:9000

complete16YEARS experience is Relevant to Integrated Major Cement plantsMechanical @ Maintenance And Project-Greenfields)Exposure in Major Integrated Cement Plants of various capacities are 5MTPA,4MTPA&1MTPA

EQUIPMENTS HANDLING: HAVING THE MAINTENANCE EXPERIENCE AND PROJECT EXP…

BUDGET RESPONSIBILITY:- PREPARATION OF THE BUDGET FOR THE CURRENT FINANCIAL YEAR OF THE PLANT MAINTENANCE,TO SOURCE DEAD-ON-ARRIVAL(DOA)SPARES, REVENUE ITEMS, AMCS, PACKING MATERIALS WITHIN BUDGED AMOUNTS.

EXPERIENCE IN MATERIAL PROCUREMENT FUNCTIONS IN THE PROCUREMENT OF ENGINEERING ITEMS, VENDOR DEVELOPMENT & MARKET KNOWLEDGE

SKILLS TO EVALUATE THE VENDORS / QUOTES

CONTRACTOR MANAGEMENT, UTILITIES BUDGETING

MAN-POWER CONTROLLING /COST SAVING TECHNIQUES/POWER SAVING PRACTICES/ INVENTORY CONTROLING PRACTICES/MAINTENANCE EXPERIENCE:-5’S&TPM PRACTICE

1)PREVENTIVE MAINTENANCE

2) PREDICTIVE MAINTENANCE

3) BREAK-DOWN MAINTENANCE

4)SHUT DOWN MAINTENANCE

PLANNING AND EXECUTING THE MAINTENANCE ACTIVITIES TO ACHIEVE THE TARGET EQUIPMENTS KEY PERFORMANCE INDICATORS LIKE MTBF, MTTR,OPE

CEMENT PLANT EQUIPMENTS :-PRESENTLY HANDLING MECHANICAL HEAD FOR THE COMPLETE PLANT(FROM LS CRUSHER TO PACKEING PLANT)

ROTARY KILNS (Cap-10000tpd, 5500tpd,5000tpd,2500tpd), Make-FLS,FULLER,KHD, WIL.

KILN- HOT KILN ALIGNMENT (Comprehensive Kiln Alignment)

KILN GIRTH GEAR REPLACEMENT, GIRTH GEAR REVERSING, PINION REPLACEMENT.

CLINKER COOLER(FLS.CrossbarHydraulic drive.Model:SF6X7F-5Deg&wil/fls/khd/fuller Grate cooler)

HRB(Heavy Duty Roller Clinker Breaker)- Hydraulic drive

FLS/Fuller GREAT COOLER BEAM ALIGNMENT WITH SMART TOOL& DUMPY Lv.

KHD GRATE COOLER FIXED&MOVABLE FRAME AND FINGER BEAM REPLACEMENT.

PRE-HEATERS(Typ-6 STAGE/- ILC-FLS/ 4 STAGE-OLC-WIL/ 4 STAGE-ILC-TKI)

PRE-HEATER CYCLONE,IMMERSION TUBES &FEED PIPES REPLACEMENT

DEEP PAN CONVEYOR( Cap-750TPH@28Deg/Make-Aumund)-

BUCKET ELEVATOR (Aumund)-BELT,BUCKETS &RUBBER STRIPS REPLACEMENTS

BUCKET ELEVATOR (MECP)-CHAIN &BUCKETS REPLACEMENT

DBC RAIL AND CHAIN WITH BUCKETS REPLACEMENT.

LIME STONE CRUSHER,STACKER,RECLIMER,ROPE WAY

PACKTNG PLANT MAINTENANCE/ELECTRONIC PACKERS.

CLINKER SILO(Cap-85000MT)/ V R M(Make: GPI)/FK Pumps/Screw Pumps

BALL MILLS/-(cement mills, Raw mills, coal mills)-make: FLS,WIL,TKI,KCP

COAL MILL-BALLMILL(FLS,KHD)/VERTICALROLLER MILLS(MAKE:GPI,LM)

BALL MILLS LINERS REPLACEMENT

ROPE WAY-7KM LONG FOR LIME STONE TRANSPORTFROM MINES TO PLANT.

LIMESTONE CRUSHER,APRON FEEDER.STACKER&RECLAIMER

VERTICAL MILLS TYRES AND TABLE LINER,BODY LINERS REPLACEMENT

KILN FEED FLOW CONVEYOR CHAIN REPLACEMENT

RECIPROCATING & SCREW TYPE COMPRESSORS (Make:Atlscapco/Elgee)

WATER PUMPS, COOLING TOWERS,BUCKET ELEVATORS,GEAR BOXES

LONG DISTANCE BELT CONVEYORS, HAMMER MILLS,COAL CRUSHERS

MATERIAL INDENTATION&INVENTORY CONTROL

MAN POWER PLANNING, WORK-ALLOCATION.

ZERO BREAK DOWN, COMPUTERIZED MAINTENANCE MANAGEMENT

MAINTENANCE PLANING &SPARE PARTS PLANING, ETC..

WORKING KNOWLEDGE OF COMPUTERS

EXPERIENCE IN DOCUMENTATION & KNOWLEDGE OF MANAGEMENT SYSTEMS ISO 9001, ISO 14001 & OHSAS 18001.

TO COMMUNICATE THE TECHNICIANS REGARDING THE 5S&TPM PRACTICES.

6)PROJECT EXPERIENCE:-(Green Field and Brown Field Projects)

ERECTION&COMMISSIONING OF BELOW EQIPMENTS

a) ROTARY KILNS (Cap-10000TPD, 5500TPD&3500TPD), Make-FLS, WIL

b) CLINKER COOLER (FLS Cross-bar Type ..Hydraulic drive..Model 6X7F-5deg .)

c) DEEP PAN CONVYORS (Angle at 28 Deg..,MAKE:AUMUND)

d)RAW MILL(CENTRAL DISCHARGE BALL MILL) Cap-116TPH@18%R ON 90 Micron

e)SEPOL-HIGH EFFICIENCY SEPARATOR,MODEL-NSV215/4,MAKE- TKI

f)UP-GRATION WORKS OF PREHEATER

g)VARIVOUS CAPACITIES OF DUST COLLECTORS .

h)COMPLETE CLOSED CIRCUTING OF CEMENT MILL

i)FLY-ASH HANDLING SYSTEM(From Silo to cement mills)Make-MECAWBER BEEKAY

> PREPARATION OF BAR CHARTS, OTHER PLANING ACTIVITIES .

PROJECT MONITORING,REPORTING,CONTRACT HANDLING

KNOWLEDGE ON PROJECT PROCUREMENT FUNCTIONING,

PROJECT CO-ORDINATION,INCLUDING MAN-POWER PLANING,SITE OPERATIONS

ALIGNMENT OF HEAVY MECHANICAL EQUIPMENTS WITH DAIL-GAUGE,MASTER Lv

CONDITION MONITORING OF ALL HEAVY ROTATING EQUIPMENTS THROUGH VIBRATIONAL ANALYSIS WITH S. P. M instrument

7)PERSONNEL PROFILE

DATE OF BIRTH : 01 .06 . 1979

AGE : 36 YEARS

FATHER’S NAME : Shree KV. RAMANA

LANGUAGES KNOWN : ENGLISH, HINDI, TELUGU, AND ORIYA

NATIONALITY : INDIAN – HINDU

PASS PORT DETAILS : No: J1222156

: Date of Issue:27/09/10 Valid upto :26/09/2020

: Place of Issue: Hyderabad,INDIA

ADDRESS FOR COMMUNICATIONS :

KS.Chakradhar

O-16/ KCP Cement Colony

Macherla-Post

Guntur-Dist,AP

PIN-522426,INDIA

CELL NO: +919********* /+919*********

Skype ID: ks.chakradhar

EMAIL ID: 1) ************@*****.***. 2) ************@*****.***

YOURS FAITHFULLY

KS .Chakradar

Date:09/01/2017..

8)Origination Chart :

I Am Directly Reporting to : Plant Head

Skip Reporting to : Director-Technical

Total Team Size: 75 Members

No of Direct Reporters: 21 Engineers (Engineering Graduates)

No of In-Direct Reporters:69 Members

9)PRESENT( SALARY +PERKS) AND EXPECTED SALARY DETAILS

a) Present Salary + Perks

Total /Annam CTC = INR 23.00Lac/Annam + Free Family Accommodation +Transport

2) Expected Salary CTC = Negotiable

b) Notice Period Negotiable)

Best Regards,

KS.Chakradhar

Date:09/01/2017..



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