Maintenance Engineer
Resume:
Passport No: L*******
*************@*****.***
Seeking a competitive assignment with a leading organization of high repute, where I can contribute my potential ability to the organization’s growth & success. Career Summary
A dynamic professional with 6+ years of experience in Production Planning, Quality Control & assurance, Process enhancement, Customer Quality, Operations, Electrical Maintenance, Safety, Reliability & Sustainability. Presently associated with Jamana Printers Limited as a Engineer(Operations & Maintenance) for Prinring Press, and Packaging line, Production Planning, Quality control & assurance, Operations & Maintenance(Electrical), Material Management, Vendor Management, Manpower Management, Revenue, VM & Performamnce evaluation. Possessing a proven ability to administer and control the operation, excellent relationship management skills & stong analytical, Problem solving & Organizational abilities. In addition to above, configuration and maintenance of computer based information systems, as well as having an eye for detail and able to multi-task under pressure. Trained & developed in the QMS systems for the vendors. Done the ISO audits for the Vendors. ISO 9001:2008 certification done for the FY 2012-13 & 2013-2014. Developed Asset Tracking System(ATS) for Green initiative project. Attended training on ‘Customer Interaction Program’ in the year of Feb’13 and ‘Operation & Safety strategy Program’ in the year of Jul’13 at ITW India Limited. Have strong Knowledge in preparing Control Plan, FMEA, PFD, SOP’s. Have knowledge of problem solving tools like 8D, A3, Why-why-why, ishikawa, 4Q, CAPA & RCA. Done SIX SIGMA Projects for cost savings & Productivity Improvements & Machine Availability. Well versed with MS Office (Word, Excel & Power Point), Multimedia Applications & Internet Applications Possesses sound communication and presentation skills with abilities in taking initiatives towards achieving the organizational goals.
Work Experience
Jamana Printers Limited Engineer Nov’16 - Present
Production Management:
Oversee the production process of all printing jobs like commercial and web of a plant, drawing up a production schedule.
Look after divisions of Offset printing, Binding, Packaging, Fexible printing & Packaging, Counter book divisions. Ensure that the production is cost effective;
Preparing resources are required for production ;
Estimate costs and set the quality standards;
Monitor the production processes and adjust schedules as needed; Monitor product standards and implement quality-control programmes; Liaise among different departments, e.g. Suppliers, managers; Work with managers to implement the company's policies and goals; Ensure that health and safety guidelines are followed; Maintenance Management:
Develop maintenance procedures for aluminium extrution plant and ensure implementation Carry out inspections of the facilities to identify and resolve issues Be responsible for the selection and maintenance of equipment; Plan and oversee all repair and installation activities Allocate workload and supervise upkeep staff (custodians, janitors etc.) Monitor expenses and control the budget for maintenance Manage relationships with contractors and service providers Keep maintenance logs and report on daily activities Ensure health and safety policies are complied with KOMMU SATHYANANDA RAO
SIGNODE India Limited (A worlds no.1 Packaging Company) Dec’10 - Present SIGNODE – JCAPCPL Manager May’14 – Till date
Operations:
Created and implemented packaging floor layout and production flow. Managing daily production/packaging operations of one packaging line & Wagon Unitisation over 3 shifts. Drive the packaging team by defining goals and strategies to meet business needs, and managing workload to support the packaging vision
Planned and monitored daily production/staffing schedules and adjusted accordingly to ensure adequate staffing levels that support customer demands and business objectives Direct and manage site operations to ensure that the operations staff executes serviceagreements at, or above the customer's standards.
Meet with key Agent/Vendor partners to understand packaging needs, identify timelines, process improvements. Oversee packaging team to execute packaging needs flawlessly Responsible for the Packaging team’s performance through coaching, mentoring, directing, feedback and support of the team and individual’s performance.
Create SMART goals and strong KPI’s to track team performance that aligns with departmental goals. Support individual career growth through regular touch base meetings, coaching, mentoring and guidance and feedback.
Create training opportunities for the team.
Managed revenue and expenses to reflect budget constraints Managed and oversaw administrative functions to ensure all paperwork was processed efficiently and in a timely manner and met all compliance requirements
Responsible for pricing and billing jobs
Managing complaints relating to product and quality standards Co-Ordination with other Plant for the ongoing the Smooth Operation in the Plant. Provide Coaching, Mentoring and Training of staff, subordinates and Contractor. Co-Ordination and management of with Operation and Maintenance Contractor and OEM. Formulation of Contract Management, Strategic Resource Development, Mentoring of Vendors to develop as Business Partner.
Maintenance:
Application of effective maintenance practice, optimization of different maintenance system and application of the same between Preventive, Predictive, Breakdown, Reliability Centered Maintenance system for equipments and plant systems to increase their reliability and efficiency.
Machinery on the plant floor consists of: Coil Wrapping Machine(Coil Master), Circum strapping Machine, Eye strapping machine, Ring wrapper, Roll Wrapper, Coil cars.
Troubleshooting responsibility includes: All electrical and electronics on the machinery, PLC, electronic safety curtains and conveyor systems (replace sensors limits switches, etc.)
Maintaining the Maintenance history, Making the spare change schedule.
Monitoring & execution of Daily Maintenance, Shutdown Maintenance and Major Shutdown Maintenance
Budget Planning, Spare planning, Consumable planning, Inventory management and Cost monitoring.
Failure Analysis and based on RCA ensuring fool proofing of different system.
Troubleshooting responsibility includes: PLC, AC/DC drives.
Consultancy to Project Group for up-gradation project and new Project.
Spares and Consumables Planning To Avoid Stoppage of the Plant.
Shutdown, Major Shutdown and improvement Project management and execution Quality Control
Ensure production/quality processes, equipment being used working environments are all conducive to producing a high quality product / service.
Monitor production activity to ensure that the appropriate manufacturing methods are employed and that sufficient due care is taken in order to meet the customer’s build and quality specifications. Ensure rejected product / non conformance is rectified as high priority and that customers are kept informed accordingly.
Ensure the correct non conformance paperwork is raised and processed with every reject. Customer Quality
Detained and acknowledged customer complaints received through Service Meetings & Service Synopsis and coordinated / discussed with concerned agencies for early solution. Liaised with Customer Support Team to communicate closure of issues. Took initiatives for CAPA & closure of complaints. Project Engineer
Preparing project schedules / plans, engineering designs / drawings and technical specifications towards the successful execution of erection & commissioning projects. PLC, Drives & HMI installation.
Daily tracking of project efficiencies and compiled data for daily, weekly and monthly analysis. Timely executed the project and Line handover to customer. Production, Equipment Maintenance, Safety
Spares Planning and Revenue Activities
ITW – TATA STEEL Site Responsibilities Feb’12 – May’ 14 Handling the management of all location (CPL-CRM, HSM, New Bar mill) maintenance for PLC operation & trouble shooting for Hydraulic System, Coil Car, Walking Beam, Circum Strapping m/C, Coil Master, Eye M/C, M-40 Strapping M/c, Manual M/C for Packing Solution etc.
Monitoring the Standard Operating Process, Parameters and Application of FMEA and Control Plan. Handling the maintenance of equipment’s in Safe & Healthy Condition, Monitoring & execution of Daily Maintenance, Shutdown Maintenance and Major Shutdown Maintenance. Budget Planning, Spare planning, Consumable planning, Inventory management and Cost monitoring Co-Ordination with other Plant for the ongoing the Smooth Operation in the Plant. Spares and Consumables Planning To Avoid Stoppage of the Plant. Provide Coaching, Mentoring and Training of staff, subordinates and Contractor. Co-Ordination and management of with Operation and Maintenance Contractor and OEM. Formulation of Contract Management, Strategic Resource Development, Mentoring of Vendors to develop as Business Partner.
Performing the roll of ITW EHS (Environment, Health and Safety) Coordinator for Cold Rolling Mill. ITW – TBSL CPL Site Commissioning Engineer Sep’11 – Feb’12 Evaluation and definition of scope of project, project status review and participate in discussions at major decision points with top management.
Preparing project schedules / plans, engineering designs / drawings and technical specifications towards the successful execution of erection & commissioning projects. Monitoring projects with respect to Safety, Cost, Resource Deployment, Time over-runs and Quality Compliance to ensure timely execution of projects.
ITW – ESSAR STEEL site Executive - Electrical Maintenance Dec’10 – Sep’11 Handling the management of CRM(Cold Rolling Mill) inside the ESSAR STEEL Previous Assignments
Empire Electricals Private Limited Jul’10 – Nov’10 Sales Engineer, Surat
Involved in Sales & Presentation on Switch gear products like MCB, MCCB, ACB, VCB, Relays, Motors, Fuses etc., for different clients. These presentations with the corporate companies like ESSAR Steel Ltd, KRIBHCO, ONGC, Reliance, and GPDCL.
Prepared presentations for customer assist in reviewing and closing opportunity. Provided with technical support and proposal.
Provided with the network topologies for presenting to customer. Team up with the project managers and technicians to ensure the final design. Meeting with the customers to promote the new product by giving demos and assist with the development of the existing product.
Attended trade shows and seminars to promote products and to learn about industry developments. Kept informed on industry news and trends, products, services, competitors, relevant information about legacy, existing, and emerging technologies, and the latest product-line developments. Identified resale opportunities, and supported them to achieve sales plans. Arranged for demonstrations and trial installations of equipment. Attended company training seminars to become familiar with product lines. Collaborated with sales teams to understand customer requirements, to promote the sale of company products, and to provide sales support.
Conferred with customers and engineers to assess equipment needs, and to determine system requirements PCS Technology Private Limited Jun’09 – Jun’10
Network Administrator, Hyderabad
Handled 20 Branches of SBI’s are under my area, I use to maintain the total Nodes and servers and will take the backup data every day
Assembling of new computers & up gradation of old computers, buying & selling of computers hardware peripherals. Configuring, Managing/Maintaining a Local Area Network (LAN) consisting of different networked devices like Switches, Routers.
Installation of different modules in POS machines along with OS and giving training to End users for proper work flow.
Configuring, Managing/Maintaining: WIFI, PC’s, Printers and Other Hardware Peripheral. Installing, Configuring and Administering of windows server 2008. Configuring AD-DS, DNS server, FTP server on windows server 2008. Updating windows patches, MacAfee & Symantec Antivirus Patches. Creating User accounts & assigning rights taking the backup such as Daily, Weekly, and Monthly of the entire server. Skills & Competencies
Operations:
Handling the overall operations of the Unit.
Streamlining the systems and developing new systems for enhancing efficiency of the Plant.
Focusing on technical & customer care aspect.
Managing complaints relating to product and quality standards.
Collecting & collating data on Plant performance / other specific complaints & discussing the same with the stakeholders for counter measures.
Proactively identifying areas of constraints / bottlenecks and taking steps to improve the overall systems Maintenance:
Application of effective maintenance practice, optimization of different maintenance system and application of the same between Preventive, Predictive, Breakdown, Reliability Centered Maintenance system for equipments and plant systems to increase their reliability and efficiency.
Failure Analysis and based on RCA ensuring fool proofing of different system.
Consultancy to Project Group for up-gradation project and new Project.
Spares Planning and Spares quality control.
Shutdown, Major Shutdown and improvement Project management and execution Equipment/ Unit Handle:
Circum Strapping m/c( Model –CH-12M, Make –ITW SIGNODE)
Eye strapping M/c (Model –EH3-9, Make : ITW SIGNODE)
Coil Master Wrapping M/c (Make : ITW SIGNODE)
M-40 Strapping M/c & Weld head strapping Machine
Hydraulic System
Electrical Switch Gears
Coil Car
Transfer Car
Manual Sealer, Cutter, Tensioning M/c etc. for packaging solution. Technical Skills:
OS : MS DOS, XP Series, WINDOWS
Application : Siemens S7 400 PLC, AB RS Logix5, AutoCAD & MS Office Scholastics
Pursuing Master of Business Administration
Symbiosis Institute, Pune
2009 Bachelor of Technology (Electronics & Communication Engineering), with 60.6% Jawaharlal Nehru Technological University Hyderabad 2005 Intermediate, with 77.7%
Higher Secondary Education
2003 Matriculation, with 72.3%
SSC Board
Personal Dossier
Date of Birth : 13th June 1988
Gender : Male
Nationality : Indian
Marital Status : Single
Languages : Hindi English Telugu
Current Address : F1/1, Awas Merina Aptment, Merine Drive, Kadma, Jamshedpur, Jharkhand, Pin: 831 005
Current Address : S/o K. K. Prasada Rao (Assistant Accounts Cashier, SBI), Chintal, Hyd-54 Declaration
I hereby confirm that the information given above is true and correct to the best of my knowledge. Date:
Place: Kommu Sathyananda Rao
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