Quality Engineer Six Sigma

VENKATA KARTHIK

***** ******** ***** **, # ***, Southfield, MI-48034 ******@***.*** Phone: 248-***-**** SUMMARY

Automotive Industry experience with decent technical skills.

Having 1+ years of experience in Manufacturing, Quality fields.

Quality Engineer at On Blink and Audi service.

Manufacturing Engineer at Bharat Heavy Electronics Limited, Telangana, India.

Proficient in Arena Simulation, Six Sigma, Minitab, 5s, Total Quality Management, Time Study,8D.

Comprehensive knowledge of Manufacturing Process, Quality Control, Material management, Process Improvement and Statistical Process Control, FMEA, PFMEA, Product development, Lean Manufacturing, DMAIC.

T&M studies can be effectively used for planning performance purposes

In-depth knowledge of Quality Management System, Lean Manufacturing operations, Production Planning. Experience with Injection Molding and Die Engineering.

Possess strong aptitude to work in a team environment with excellent troubleshooting & communication skills, ability to work with people at all levels, comfortable in fast paced environments, can travel with short notice. EDUCATION

Master of Science in Industrial Engineering 3.8/4.0GPA Jan 2015 -May 2016 Lawrence Technological University

Bachelor of Technology in Mechanical Engineering 3.5GPA Jun 2010- May 2014 Jawaharlal Nehru Technological University

TECHNICAL SKILLS

Total Quality Management (TQM)

Product Part Approval Process (PPAP)

Geometric Dimension and Tolerance (GD&T)

Auto Cad Certification by Autodesk

Arena Simulation

MSIE RELATED COURSEWORK

Production Planning & Control

Quality Control

Six Sigma Process

Design for Reliability

Applied Stochastic Processes.

PROFESSIONAL EXPERIENCE / PROJECTS

Solid Works

AutoCAD,

Catia

Microsoft Office

Product Innovation and Design(PLM)

Advanced Optimization Techniques

Engineering Management

Supply Chain Managemen

Quality Engineer at OnBlick, (Dec 2015-TillDate)

Design, Develop, define, validate and implement evaluation procedures and audits to ensure quality targets are met with the requirements.

Establish Define and monitor KPI Measures.

Lead QA/QC documentation preparation like PPAP, APQP.

Participate in the development and refinement of Design and Process FMEA’s (Failure Mode and Effects Analysis) Drive continuous improvement through communication and quality standards

Investigate NON-conformance issues and customer complaints,

conduct root cause analysis and ensure corrective action plans.

Product technical reviews, troubleshooting using Taguchi methodologies, and product test & validation.

Product line revenue transitioned from previous generation to new product with elimination of top 5 warranty and quality Pareto issues.

Develops process improvement plans using a variety of Quality and Continuous Process Improvement tools, including but not limited to Six Sigma, Lean Manufacturing, 5S, SPC, engineering studies, DOE, Gauge R&R, etc. Quality Engineer Internship AUDI SERVICE, (Jun 2014-Dec 2014)

Monitored the ongoing production process, assisted using SPC charts, to detect significant variations.

Test the quality of the vehicle by using Supplier Qualification, Root cause analysis,8D, six sigma principle are used find the quality of the product from the manufacturer.

Responsible for Maintaining, servicing the vehicles and scheduling the vehicles for next service interval of time Manufacturing Engineer Intern at Bharat Heavy Electricals Ltd. (BHEL) (Jun 2013-Aug 2013)

Assisted Engineering team that manufactured Gas Turbines by Injection Molding process using thermo-plastics. Mold filling, controlling the process flow of a hot molten polymer in to mold network.

Construction and manufacturing of Gas turbine

Classification of turbine parts, Construction features of a blade and classification of profile

Established T&M study for each gas turbine to manufacture and average time to deliver the product to the customer.

Worked on Manufacture process and assembly of Gas Turbines along with various techniques used in the manufacturing.

Conducted online inspections, grading, Process validation, troubleshooting, and final product inspections. PROJECTS

Analysis of Rocket Nozzle (Jan 2014-May 2014)

Discovered the rocket nozzle with different divergent angles and finding out the best flow.

Finding out the best flow so we designed our rocket nozzle in the ANSYS software.

Implemented into gambit and found different flows and which flow is good and efficient for rocket nozzle. Reliability Project on Rail Track (Jan 2015-May 2015)

Finding out the life of the rail track from the observed data.

Different Reliability techniques are used.

Reliability of rail track using Weibull distribution and empirical method.

Comparing Weibull distribution and empirical method.

Suggested ways to improve the Reliability of rail way track. Inventory management with RFID Technology (Jan 2015-May 2015)

Applied different inventory management techniques in production planning control.

Production planning techniques like EOQ MODEL is applied in this project to the case study of a manufacturing company.

With the help of RFID technology the project is fulfilled with inventory management

Product life cycle management on ORACLE. (Jun 2015-Aug 2015)

PLM (product life cycle management) in oracle agile software.

Developed BOM (bill of material) in the oracle software by taking a product.

Took for PLM case study like 7/11.

Designing the simulation model to minimize the customer waiting times in banks. (Dec 2015-Aug 2015)

ARENA is used as simulation software.

The problem is to minimize the customers waiting time in banks during lunch hours.

A model is developed in the simulation software and compare the result before and after

Optimization to maximize the profit in Hindustan Coca Cola Beverages ltd. (Dec 2015-Aug 2015)

Developed linear programing (LP) for the Hindustan coca cola manufacturing products.

Calculated different products profits by formulation LP equation.

ISO 14001:2015 Environmental Management System Requirements (Jan 2016-Dec 2016)

Gone through the different environmental policies, determined the scope.

Benefits, organizational,roles and responsibilities

Developed the planning for the ISO 14001:2015 Environmental Management System Requirements. Controlling quality in pharmaceutical industry using statistical process control (Jan 2016-May 2016)

The following statistical techniques were applied.

Developing control charts to assess whether or not the process for content uniformity assay values was in statistical control.

Developing a statistical equivalence test to compare the means of assay values of batches manufactured on Line 1 vs. Line 2. Developed X-bar- R charts, I-MR-R/S chart for both line 1 & 2

Equivalence testing, two sample equivalence test, Hypothesis test tool applied to the project.Dot plot, histograms are developed for the production line 1 and 2. Reduction of paper wastage in Library by using six sigma. (Jan 2016-May 2016)

Established print limits per ID per day, Introducing nominal print charge for high frequency usage.

Various six sigma Techniques are used PMC chart, Baseline, Pareto chart, Fish bone diagram, cause effect diagram by applying cause effect diagram.

End of this project we reduce the wastage of papers by 30%.

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