SUYASH BHANGALE

+1-765-***-**** www.linkedin.com/in/suyashbhangale acyak0@r.postjobfree.com

OBJECTIVE: Seeking full time Mechanical Engineering job opportunity in a challenging & innovative environment. Passionate about Product Design and Validation, FMEA, Data analytics and IoT, and Reliability Engineering. EDUCATION

Purdue University (Main Campus) (Aug’2015-May’2017) Masters of Science in Mechanical Engineering GPA - 3.63/4.00 Indian Institute of Technology (IIT), Indore, India (July’2011-May’2015) Bachelors of Technology in Mechanical Engineering GPA - 3.75/4.00 Software Skills: LabVIEW, MATLAB, MS Excel, PRO-E, CAD, COMSOL, Tableau, R Programming, Python, Arduino Key Skills: Product and Process Design, Design of Experiments, FMEA, Statistical Data Analytics, Lean 5S and Six Sigma Certification: Lean Bronze Certified by Lennox International (July’2016) Machine Shop Experience: Welding/Brazing, Sheet Metal Cutting, Lathe & Milling Machines, Hot Plate welding INDUSTRY EXPERIENCE

Lennox International, Dallas, Texas (Mechanical Engineering Co-op) (May-Dec’2016)

No Fault Found (NFF) Project

Built an experimental test set up and LabVIEW program to be used by the company for warranty related future projects. Analysed project needs and solicited help from colleagues to complete project 2 months prior its deadline. Adapted quickly to learn LabVIEW programming, furnace operation and its engineering and wiring diagrams.

Warranty/Reliability and Prognostics Project

Developed a Program for Lennox using TABLEAU and R software to calculate heating cycle demand of gas furnaces from field data, in order to design their life and guide reliability related test work in R&D labs of Lennox.

Rotary Compressor Project

Installed test rig with the help of technician and conducted experiments under minimal supervision via LabVIEW to qualify Rotary Compressors for oil return in their sump. Actively participated in team based Product Design (DFMEA) meetings with suppliers to resolve high RPN issues.

Lean Bronze Certification Project

Designed an Experiment to improve compressor’s OLP life. Working independently installed experimental set up, collected and analysed test data, and presented 2 improvement opportunities to the team and higher management.

Standby Power Consumption Project

Investigated components and alternatives to reduce Standby power consumption of controls/electronics of an AC. The results obtained showed a potential to reduce Standby power consumption of an AC by 18% Ravira Ultrasonic Systems, India (Manufacturing Intern) (June-July’2015)

Designed 3D models of automotive tail light covers in AUTOCAD for CNC machines’ input.

Tested and validated the weld line of CNC manufactured jobs via Ultrasonic and Hot plate welding machine. Bharat Gears Private Limited, India (Mechanical Intern) (June-July’2013)

Conducted experiments to validate meshing of Crown and Pinion bevel gears, rejected batches not meeting GD&T.

Exposure to core tools like Value Stream Mapping, Root Cause Analysis, GD&T, FMEA basics. ACADEMIC AND RESEARCH PROJECTS

Performance testing of TRANE’s Heat Pump at Herrick’s Labs, Purdue (Advisor-Dr.Groll) (Jan-April’2016)

Calibrated and Installed Instruments on Outdoor and Indoor units of Trane’s Heat pump to collect test data.

Designed test matrix, installed ducting and built test setup to verify HP’s performance under several conditions. Investigation of Environmental Friendly Refrigerants for Automobile Air-Conditioning (Oct-Dec’2015)

Estimated car’s thermal load – solar, body conductance, ventilation, engine and exhaust, and metabolic load.

Simulated a Vapor Compression Cycle model in EES software to compare performance characteristics of alternative refrigerants to R134a, to meet estimated thermal loads. SUYASH BHANGALE

+1-765-***-**** www.linkedin.com/in/suyashbhangale acyak0@r.postjobfree.com Optimization of car’s rear axle using Pareto Frontier algorithm and MATLAB solver (Oct-Dec’2016)

Designed rear axle of car for mass-deflection trade-off, subject to inequality constraints of bending moment, torsional shear stress, and size limits with the help of MATLAB solver and Pareto Frontier optimization technique. Design and Fabrication of an Autonomous Robot to detect and patch cracks in Bridges (Feb-April’2016)

Designed Finite State Machine of the Robot and programmed it in Arduino Microcontroller.

Fabricated and drafted CAD model of wire brush based crack detection and roller based patching mechanism of bot. Predicting Electricity Consumption of US using Data Analytics tools in R software (Jan-April’2016)

Performed exploratory data analysis and data visualization of Residential Energy Consumption Survey (RECS) 2005 data set released by EIA in R software to select important features driving residential electricity consumption in US.

Tested statistical models like GLM, GAM, MARS, RandomForest, and ANN on processed data for predictive accuracy. FEA and CFD simulations of Ni-Ti shape memory alloy bars in COMSOL software (Aug-Nov’2014)

Conducted FEA analysis to map force distribution in Ni-Ti bar under thermal loads using COMSOL Multiphysics.

Analysed improvement in shape memory effect of Ni-Ti bar due to laser annealing with the aid of CFD and heat transfer equations in COMSOL simulations.

LEADERSHIP AND MANAGEMENT EXPERIENCE

Placement Manger, Center for Career Opportunities, IIT Indore (April’2014-May’2015)

Lead a team of 9 members, Coordinated with Hiring Managers for campus recruitment.

Conducted Mock Interviews, Aptitude tests, Feedbacks and scheduled Industrial visits & Campus Interviews. Head of Robotics Club, IIT Indore (July’2013-April’2014)

Organized intra as well inter college robotics events, ordered robotics kit to maintain club inventory.

Marketed the robotics events via flyers, poster, fb page and Conducted workshops & seminars. Event Manager, IIT Indore (Feb’2014)

Organized City Marathon for promotion of College’s Annual Technical cum Cultural fest.

Publicized the event to seek sponsors for funding.

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