Plant Water Treatment
Resume:
Muhammad Shafqat Iqbal
Mobile: +971*********, +971*******,
E-mail: *****************@*****.***, *****************@*******.*** Skype ID Shafqatsardar2000
Permanent Address ; Flat No 2001 Block A Cornish Tower Near ADCO Building Khaldia Abu Dhabi
Shift Operator
Objective
Looking forward to a challenging career as a HSE Professional where the conceptual knowledge acquired by me and can be effectively employed with emphasis as development and without compromise on quality
Professional Experience Snapshot
Operation Specialist 15 year’s Dexterous experience of Erection, Pre-Commissioning & Commissioning of Oil & Gas Processing Plant, Petrochemical, Gas Turbine Power Generation, Fertilizer, Utility & Water treatment Plant Operation
World largest On Shore Oil production & surface facility Operation.
Commissioning & Operation MDEA Amine Gas Sweetening Plant
Commissioning & Operation TEG Glycol Dehydration Plant
Molecular Sieve Dehydration Plant
Turbo Gas expander
Hydro carbon recovery by Adsorption with silica desiccant Adsorption
FCC Reformer, Hydrogenation, Cracker/ Furnace Synthesis Gas Separation, Gas Stirred Gas Reactor, Extruder, Palletizer, Pin Mixer Hydro cracker, Steam Cracker Operation
Carbon Black Petrochemical Plant Operation.
Thermal Cracker, Pin mixer, Solids to Gas Bag filtration System
Gas Turbine & Power Generation Novo Pig none CCGT Operation.
Gas generator of WAKESHAW Operation.
Steam Boiler package type operations
Yokogawa VP DCS control system Operation
Yokogawa CS-3000 DCS control system Operation
Freelance 2000 DCS control system Operation
Fisher Rosemount Delta -V DCS control system Operation
Allen Bradley PLC control system Operation
Triconex ESD system Erection Commissioning & Operation
ABB & Daniel Gas Chromatographs Operation
Fire & Gas Detection alarm system Operation
Deluge package Operation
Inergin system Operation
Nitrogen Generation PS Package Operation
Raw water Softener Plant
R.O. water treatment plant
De ionized water plant
SAP (software application programming)
MAXIMO 5.1 (CMMS & Asset management system
CARE (Incident/Accident Reporting Tool)
Skill
Commissioning & Operation mega Oil & Gas, Petrochemical, Fertilizer plant Operation
RACI (Roles & Responsibility), Fish bone analysis for process monitoring and analysis
Root cause & Failure analysis (RCAA), FACT analysis .Preparation of Flow chart diagram, PFD, PIDS.
HAZOP,PTW,JHA,LOTO,STOP,FRP Safety standard
TEMA Standard integrated field database for process monitoring and analysis
World famous DCS software YOKOGAWA CS 3000, FISHER ROSMOUNT (DELTA-V), FREELANCE 2000, Allen Bradley Operation
Follow plant operational procedures to ensure the accomplishment of production goals.
Significant recent accomplishment
Lead as Commissioning Operation Foreman of Sour Gas Compressor Operation Project
Project interface commissioning & start-up of Sour Gas Booster Compressor AJEX
Project interface erection & commissioning of 150 MMSCFD Sour Gas Processing
Career Working History
Dec- 2012 – Present Senior Operation Foreman (BAB-OPS)
Company: Oil & Gas ADCO Abu Dhabi Company For Onshore
Oil Operation
Achievements
Lead as Commissioning Operation Foreman of Sour Gas Compressor Operation Project
Responsibilities:
World largest On Shore Oil production & surface facility producing 2.5 m bbld
Wellhead Operation Production &Injection Wells with YOKOGAWA –VP DCS control system
Well Jobs Surface Well Testing (SWT), Slick line Job, Wire Line Job, Pressure Survey Test, Rig less job preparation, X Mass tree Replacement, Casing Repair Job
Trunkline Pigging Dewatering, Gauge, Cleaning & IPS Pigging
Nitrogen Generation package Operation, Fire & Gas Detection system, CO2 Fire fighting Deluge package Operation,Inergin system,DPR evaluation, Work permit, Records/logs & reporting Log sheet, SMPS Manuals preparation .Process logics, ESD,SIS,BPCS & Control loop
Technical trainings of the new employees and Trainee Engineers.
OCT- 2011 – Dec2012 Lead Man Production Operator DCS
Company: Oil & Gas OMV Exploration GmbH
Rehmat Gas Field
Achievements
Lead man Operator of 200MMSCFD Sour Gas Treatment Complex
Responsibilities:
Production Specialist of MDEA Sour Gas treatment Plant operation
Production Specialist of Propane Refrigeration unit Operation
Production Specialist of HCDP Dehydration Unit Operation
Front end Gas compressor unit Operation
Yokogawa CS-3000 DCS control system Operation
Process logics Triconex ESD,SIS,BPCS & Control loop Protection System
Wellhead Operation .Multi Phase separation, Degassing, Skimming,
Condensate & Oil Movement Storage, handling loading Decanting
Gas Chromatography metering, Gas incineration, flaring system, Yokogawa DCS control system, Triconex ESD system, Fire & Gas Detection alarm system. Process logics, ESD,SIS,BPCS & Control loop
DPR evaluation, GC operation Work permit, Records/logs & reporting
Preparation of plant shutdown / an equipment and handover for maintenance as per SOP
July2005-Oct 2011 Shift In charge/7 YEARS
Company: Oil & Gas Petroleum Exploration Ltd. (PEL)
Hassan Gas Field
Achievements
Shift In charge at 50MMSCFD sour Gas Treatment plant.
Project interface commissioning & start-up of Sour Gas Booster Compressor AJEX with control system of CAMERON.
Responsibilities:
Production Well Head Operation & Booster Gas Compressor (AJEX) Package
MDEA Gas Treatment Plant operation for Acid Gas removal
TEG Dehydration Unit operation Gas metering and condensate transportation facility via Fisher Rosemount Delta–V DCS. Process logics, ESD & Control loop
R.O. water treatment plant, Raw water Softener Plant, De ionized water plant, 200KV gas generator of Caterpillar DPR evaluation, GC operation Work permit, Records/logs & reporting
Prepare work permits / blind lists & certificates for production jobs execution
Ensure that all production assets are operated in a safe and efficient manner
Responsible for day to day operations, maintenance and troubleshooting of the Cooling District facilities interface systems. Rotates as plant operator. Requires working on day and night rotating shifts.
July2004-July2005 Commissioning DCS Operator /01 YEARS
Company: Oil & Gas Presson Descon (Petnonace Carigali)
Rehmat Gas Field
Achievements
Project interface erection & commissioning of 150 MMSCFD Sour Gas Processing
Responsibilities:
Project interface pre-commissioning / commissioning of Mega complex MDEA Sour Gas sweetening Plant
150mmscf Gas with3.5 MT btu capacity Propane Refrigeration System
Dew point & Hydrocarbon recovery system (HCDP Unit),Wellhead Operation, Three phase Separator, Yokogawa CS-3000 DCS control system Operation Process logics Triconex ESD SIS,BPCS & Control loop Protection system Slug Catcher, Tank Foam, API separator/Sprinkler,Flare system, Incinerator system,20 GPM R.O Plant,10GPM Mix bed Polisher DMW water production Plant,2400 KV Gas Generator Waukesha, Waste water treatment system sprinkling,
Successfully commissioned of mega project during due date with On spec with No LWI/LTI
Preparation of integrated field database for process monitoring and analysis
June2002-JULY2004 Shift in Charge /02YEAR
Company: Petrochemical National Petro Carbon Pvt.
Carbon Black Manufacturing Plant
Achievements
Phase -2 Production Enhancement Project to 100 MT Capacity Carbon Black plant
Responsibilities:
Supervise & Operate Activated Carbon Black plant to ensure that product specifications are met at product custody Client.
Thermal Cracker, Furnace Black Reactor Stirred Gas Reactor, Extruder, Palletizer, Pin Mixer with economizer Direct quenches control according to grades
Air compressor, Cyclone Filtration, Blowers, Pin Mixer, Furnace,Rotary/Centrifugal Dryer, Screw & belt conveyor, Bucket elevator, Product Bagging & Storage,,DPR, Data logging,Batch process, product storage
Freelance 2000 DCS Control system, Process logics, ESD & Control loop
Carbon Pallets packing, Storage & Movement
Raw water Softener Plant
To conduct risk assessments like Job safety analysis (JSA), tool box meetings for permits.
Preparation of daily production report and forwarding to line management for approval
Ensure that all production assets are operated in a safe and efficient manner
Feb 1999-JULY2002 Plant Operator /04YEAR
Company: Fertilizer ENGRO Chemical Limited
Ammonia Gas /Fertilizer Plant
Achievements
Enhancement Project at Reformer Furnace Ammonia Plant commissioning, start-up, operations and troubleshooting
Preparation of integrated field database for process monitoring and analysis
Responsibilities:
AMMONIA PLANT front end working experience as Reformer Furnace, Gas Desulphurization Section,Shift Converter,Co2 Absorption Section .Boiling Feed water system, Steam generation system, Heavy duty pumps & hydraulic Turbine, Surface / Vacuum condenser, Heat Exchanger, Steam Turbine
Ensure that all production assets are operated in a safe and efficient manner, in line with agreed plant operating philosophies, and in line with current Production Procedures and practices.
FCC Reformer, Hydrogenation, Product cut Separation Cracker/ Furnace, Synthesis Gas Separation, Gas Convertor Reactor.
Ammonia Plant Start Up / Shut down, Emergency Handling & Annual Turnaround.
Fully committed with job Records/logs Book writing, SOP, SMPS to make a meaningful contribution to company s' development goal
Preparation of plant shutdown / an equipment and handover for maintenance as per SOP
Preparation of daily production report and forwarding to line management for approval
To conduct risk assessments like Job safety analysis (JSA), tool box meetings for permits.
Member of Fire Squared during Emergency / Fire
Gas Turbine /Power Plant Operation Power Generation
Responsibilities:
Panel Board Operation CCGT with Control System of MARK-4
Panel Board Operation with CCGT Control System of TRISEN-3000
16.5 MW Gas Turbine Nouvo Pignone Coupled with 3500 PSI Pressure Air Compressor
Gas Turbine Operation with Control System of 2400 KV Gas generator of WAKESHAW, 200KV gas generator of Caterpillar Operation
R.O. water treatment plant, Raw water Softener Plant De ionized water plant,
Mix bed polisher, 450 M.T. package type steam boiler operations
Ensure that all production assets are operated in a safe and efficient manner, in line with agreed plant operating philosophies, and in line with current Production Procedures and practices
DCS Board Operation Experience
14 year’s master experience over following DCS Software
Honeywell TDC
Yokogawa –VP
Fisher Rosemount Delta -V “
Yokogawa CS- 3000
Freelance 2000
Allen Bradley
Special Industrial Application Courses
MAXIMO Soft ware Operation
SAP (software application programming
MAXIMO 5.1 (CMMS & Asset management system)
CARE (Incident/Accident Reporting Tool)
HSE & Professional Courses
I have attended extensive HSE and professional trainings
Production Surface facility Operation
Gas Turbine Operation Coupling, Gear, Bearings, Seals & Lubrication Training Course
Certificate for Commissioning Generator Operator by ENEFLEX
Certificate for DCS & PLC Operation
Task Risk Assessment, JSA / JHA Evaluation
Wellhead X Mass tree& valves practical maintenance & Replacement (FMC)
PTW (Permit to Work
“Fire Prevention & Control
“Fire Fighting & SCBA H2S training
First Aid Training CPR & AED
Education
HSC(12 years) with pre engineering from Faisalabad Board
Two years Diploma Apprenticeship Training from ENGRO Chemical
Personal Details
Date of Birth. 01 JAN,1978
Passport # HA13325812
Current Location Abu Dhabi
Emirates ID 784-1-978-***-****-3
Total Experience 16 Years
Marital Status. Married
Nationality Pakistani
PROVEN EXPERTISE
Aassisting in the start-up or shut down of assigned plant and facilities according to approved operating procedure or Instruction.
Monitor operating conditions and make process adjustments either through the control system or by acquiring plant site information from field operator to ensure safe and efficient process operation and report any symptom or abnormality to Shift Supervisor.
Review and back-check the results from field inspection and walk-through.
Provide appropriate commands to Field Operators to liaise field work with console operation.
Maintain log books and operating log sheets recording temperatures, pressures, flow rates, samples taken, volumes received and shipped, and the activities conducted during the shift with correct time stamps. Log should include Field operation as required.
Respond to emergency or upset conditions taking necessary shutdown or process adjustment action to restore stable operating conditions in accordance with instruction of Shift Supervisor.
Provide appropriate instruction to Field Operator for taking samples, and also positively involve process test such as chemical and physical test as required with proper coordination with Field Operator.
Support or Assist Shift supervisor if required and as per instructed such as the cases of:-
Communication with other section or vendor (user/supplier, utility, Inspection, or chemical vendor etc.) Issuing work permit (as per permission level approved by section head)
Work initially with ICAT (Integrated Commissioning and Acceptance Team) during commissioning/start up phase of Onshore Production Facility Monitoring process conditions from DCS and taking appropriate action to maintain operating conditions within safe and acceptable limits
Ability to operate control system loops in various states according to operational needs (Cascade, Auto, and Manual). Understanding of Complex loops and the
Ability to break the loop and run in manual control when required Understanding of unit PLC and extraneous control systems used by equipment. Taking immediate action in case of alarm by following operating manuals/procedures and/or verbal instructions. Identify and report possible anomalies and cooperate in defining corrective actions
Compiling and completing relevant daily reports as required. Maintain loop trip bypass logbook, Shift Logbook, Maintenance Logbook etc. Providing comprehensive hand over or turnovers to the incoming cross shift personnel
Assist the Competence Development Group in the training and assessment of CRO and Unit Operators
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