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Plant Water Treatment

Location:
AZ, United Arab Emirates
Salary:
7000
Posted:
January 14, 2017

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Resume:

Muhammad Shafqat Iqbal

Mobile: +971*********, +971*******,

E-mail: acyacu@r.postjobfree.com, acyacu@r.postjobfree.com Skype ID Shafqatsardar2000

Permanent Address ; Flat No 2001 Block A Cornish Tower Near ADCO Building Khaldia Abu Dhabi

Shift Operator

Objective

Looking forward to a challenging career as a HSE Professional where the conceptual knowledge acquired by me and can be effectively employed with emphasis as development and without compromise on quality

Professional Experience Snapshot

Operation Specialist 15 year’s Dexterous experience of Erection, Pre-Commissioning & Commissioning of Oil & Gas Processing Plant, Petrochemical, Gas Turbine Power Generation, Fertilizer, Utility & Water treatment Plant Operation

World largest On Shore Oil production & surface facility Operation.

Commissioning & Operation MDEA Amine Gas Sweetening Plant

Commissioning & Operation TEG Glycol Dehydration Plant

Molecular Sieve Dehydration Plant

Turbo Gas expander

Hydro carbon recovery by Adsorption with silica desiccant Adsorption

FCC Reformer, Hydrogenation, Cracker/ Furnace Synthesis Gas Separation, Gas Stirred Gas Reactor, Extruder, Palletizer, Pin Mixer Hydro cracker, Steam Cracker Operation

Carbon Black Petrochemical Plant Operation.

Thermal Cracker, Pin mixer, Solids to Gas Bag filtration System

Gas Turbine & Power Generation Novo Pig none CCGT Operation.

Gas generator of WAKESHAW Operation.

Steam Boiler package type operations

Yokogawa VP DCS control system Operation

Yokogawa CS-3000 DCS control system Operation

Freelance 2000 DCS control system Operation

Fisher Rosemount Delta -V DCS control system Operation

Allen Bradley PLC control system Operation

Triconex ESD system Erection Commissioning & Operation

ABB & Daniel Gas Chromatographs Operation

Fire & Gas Detection alarm system Operation

Deluge package Operation

Inergin system Operation

Nitrogen Generation PS Package Operation

Raw water Softener Plant

R.O. water treatment plant

De ionized water plant

SAP (software application programming)

MAXIMO 5.1 (CMMS & Asset management system

CARE (Incident/Accident Reporting Tool)

Skill

Commissioning & Operation mega Oil & Gas, Petrochemical, Fertilizer plant Operation

RACI (Roles & Responsibility), Fish bone analysis for process monitoring and analysis

Root cause & Failure analysis (RCAA), FACT analysis .Preparation of Flow chart diagram, PFD, PIDS.

HAZOP,PTW,JHA,LOTO,STOP,FRP Safety standard

TEMA Standard integrated field database for process monitoring and analysis

World famous DCS software YOKOGAWA CS 3000, FISHER ROSMOUNT (DELTA-V), FREELANCE 2000, Allen Bradley Operation

Follow plant operational procedures to ensure the accomplishment of production goals.

Significant recent accomplishment

Lead as Commissioning Operation Foreman of Sour Gas Compressor Operation Project

Project interface commissioning & start-up of Sour Gas Booster Compressor AJEX

Project interface erection & commissioning of 150 MMSCFD Sour Gas Processing

Career Working History

Dec- 2012 – Present Senior Operation Foreman (BAB-OPS)

Company: Oil & Gas ADCO Abu Dhabi Company For Onshore

Oil Operation

Achievements

Lead as Commissioning Operation Foreman of Sour Gas Compressor Operation Project

Responsibilities:

World largest On Shore Oil production & surface facility producing 2.5 m bbld

Wellhead Operation Production &Injection Wells with YOKOGAWA –VP DCS control system

Well Jobs Surface Well Testing (SWT), Slick line Job, Wire Line Job, Pressure Survey Test, Rig less job preparation, X Mass tree Replacement, Casing Repair Job

Trunkline Pigging Dewatering, Gauge, Cleaning & IPS Pigging

Nitrogen Generation package Operation, Fire & Gas Detection system, CO2 Fire fighting Deluge package Operation,Inergin system,DPR evaluation, Work permit, Records/logs & reporting Log sheet, SMPS Manuals preparation .Process logics, ESD,SIS,BPCS & Control loop

Technical trainings of the new employees and Trainee Engineers.

OCT- 2011 – Dec2012 Lead Man Production Operator DCS

Company: Oil & Gas OMV Exploration GmbH

Rehmat Gas Field

Achievements

Lead man Operator of 200MMSCFD Sour Gas Treatment Complex

Responsibilities:

Production Specialist of MDEA Sour Gas treatment Plant operation

Production Specialist of Propane Refrigeration unit Operation

Production Specialist of HCDP Dehydration Unit Operation

Front end Gas compressor unit Operation

Yokogawa CS-3000 DCS control system Operation

Process logics Triconex ESD,SIS,BPCS & Control loop Protection System

Wellhead Operation .Multi Phase separation, Degassing, Skimming,

Condensate & Oil Movement Storage, handling loading Decanting

Gas Chromatography metering, Gas incineration, flaring system, Yokogawa DCS control system, Triconex ESD system, Fire & Gas Detection alarm system. Process logics, ESD,SIS,BPCS & Control loop

DPR evaluation, GC operation Work permit, Records/logs & reporting

Preparation of plant shutdown / an equipment and handover for maintenance as per SOP

July2005-Oct 2011 Shift In charge/7 YEARS

Company: Oil & Gas Petroleum Exploration Ltd. (PEL)

Hassan Gas Field

Achievements

Shift In charge at 50MMSCFD sour Gas Treatment plant.

Project interface commissioning & start-up of Sour Gas Booster Compressor AJEX with control system of CAMERON.

Responsibilities:

Production Well Head Operation & Booster Gas Compressor (AJEX) Package

MDEA Gas Treatment Plant operation for Acid Gas removal

TEG Dehydration Unit operation Gas metering and condensate transportation facility via Fisher Rosemount Delta–V DCS. Process logics, ESD & Control loop

R.O. water treatment plant, Raw water Softener Plant, De ionized water plant, 200KV gas generator of Caterpillar DPR evaluation, GC operation Work permit, Records/logs & reporting

Prepare work permits / blind lists & certificates for production jobs execution

Ensure that all production assets are operated in a safe and efficient manner

Responsible for day to day operations, maintenance and troubleshooting of the Cooling District facilities interface systems. Rotates as plant operator. Requires working on day and night rotating shifts.

July2004-July2005 Commissioning DCS Operator /01 YEARS

Company: Oil & Gas Presson Descon (Petnonace Carigali)

Rehmat Gas Field

Achievements

Project interface erection & commissioning of 150 MMSCFD Sour Gas Processing

Responsibilities:

Project interface pre-commissioning / commissioning of Mega complex MDEA Sour Gas sweetening Plant

150mmscf Gas with3.5 MT btu capacity Propane Refrigeration System

Dew point & Hydrocarbon recovery system (HCDP Unit),Wellhead Operation, Three phase Separator, Yokogawa CS-3000 DCS control system Operation Process logics Triconex ESD SIS,BPCS & Control loop Protection system Slug Catcher, Tank Foam, API separator/Sprinkler,Flare system, Incinerator system,20 GPM R.O Plant,10GPM Mix bed Polisher DMW water production Plant,2400 KV Gas Generator Waukesha, Waste water treatment system sprinkling,

Successfully commissioned of mega project during due date with On spec with No LWI/LTI

Preparation of integrated field database for process monitoring and analysis

June2002-JULY2004 Shift in Charge /02YEAR

Company: Petrochemical National Petro Carbon Pvt.

Carbon Black Manufacturing Plant

Achievements

Phase -2 Production Enhancement Project to 100 MT Capacity Carbon Black plant

Responsibilities:

Supervise & Operate Activated Carbon Black plant to ensure that product specifications are met at product custody Client.

Thermal Cracker, Furnace Black Reactor Stirred Gas Reactor, Extruder, Palletizer, Pin Mixer with economizer Direct quenches control according to grades

Air compressor, Cyclone Filtration, Blowers, Pin Mixer, Furnace,Rotary/Centrifugal Dryer, Screw & belt conveyor, Bucket elevator, Product Bagging & Storage,,DPR, Data logging,Batch process, product storage

Freelance 2000 DCS Control system, Process logics, ESD & Control loop

Carbon Pallets packing, Storage & Movement

Raw water Softener Plant

To conduct risk assessments like Job safety analysis (JSA), tool box meetings for permits.

Preparation of daily production report and forwarding to line management for approval

Ensure that all production assets are operated in a safe and efficient manner

Feb 1999-JULY2002 Plant Operator /04YEAR

Company: Fertilizer ENGRO Chemical Limited

Ammonia Gas /Fertilizer Plant

Achievements

Enhancement Project at Reformer Furnace Ammonia Plant commissioning, start-up, operations and troubleshooting

Preparation of integrated field database for process monitoring and analysis

Responsibilities:

AMMONIA PLANT front end working experience as Reformer Furnace, Gas Desulphurization Section,Shift Converter,Co2 Absorption Section .Boiling Feed water system, Steam generation system, Heavy duty pumps & hydraulic Turbine, Surface / Vacuum condenser, Heat Exchanger, Steam Turbine

Ensure that all production assets are operated in a safe and efficient manner, in line with agreed plant operating philosophies, and in line with current Production Procedures and practices.

FCC Reformer, Hydrogenation, Product cut Separation Cracker/ Furnace, Synthesis Gas Separation, Gas Convertor Reactor.

Ammonia Plant Start Up / Shut down, Emergency Handling & Annual Turnaround.

Fully committed with job Records/logs Book writing, SOP, SMPS to make a meaningful contribution to company s' development goal

Preparation of plant shutdown / an equipment and handover for maintenance as per SOP

Preparation of daily production report and forwarding to line management for approval

To conduct risk assessments like Job safety analysis (JSA), tool box meetings for permits.

Member of Fire Squared during Emergency / Fire

Gas Turbine /Power Plant Operation Power Generation

Responsibilities:

Panel Board Operation CCGT with Control System of MARK-4

Panel Board Operation with CCGT Control System of TRISEN-3000

16.5 MW Gas Turbine Nouvo Pignone Coupled with 3500 PSI Pressure Air Compressor

Gas Turbine Operation with Control System of 2400 KV Gas generator of WAKESHAW, 200KV gas generator of Caterpillar Operation

R.O. water treatment plant, Raw water Softener Plant De ionized water plant,

Mix bed polisher, 450 M.T. package type steam boiler operations

Ensure that all production assets are operated in a safe and efficient manner, in line with agreed plant operating philosophies, and in line with current Production Procedures and practices

DCS Board Operation Experience

14 year’s master experience over following DCS Software

Honeywell TDC

Yokogawa –VP

Fisher Rosemount Delta -V “

Yokogawa CS- 3000

Freelance 2000

Allen Bradley

Special Industrial Application Courses

MAXIMO Soft ware Operation

SAP (software application programming

MAXIMO 5.1 (CMMS & Asset management system)

CARE (Incident/Accident Reporting Tool)

HSE & Professional Courses

I have attended extensive HSE and professional trainings

Production Surface facility Operation

Gas Turbine Operation Coupling, Gear, Bearings, Seals & Lubrication Training Course

Certificate for Commissioning Generator Operator by ENEFLEX

Certificate for DCS & PLC Operation

Task Risk Assessment, JSA / JHA Evaluation

Wellhead X Mass tree& valves practical maintenance & Replacement (FMC)

PTW (Permit to Work

“Fire Prevention & Control

“Fire Fighting & SCBA H2S training

First Aid Training CPR & AED

Education

HSC(12 years) with pre engineering from Faisalabad Board

Two years Diploma Apprenticeship Training from ENGRO Chemical

Personal Details

Date of Birth. 01 JAN,1978

Passport # HA13325812

Current Location Abu Dhabi

Emirates ID 784-1-978-***-****-3

Total Experience 16 Years

Marital Status. Married

Nationality Pakistani

PROVEN EXPERTISE

Aassisting in the start-up or shut down of assigned plant and facilities according to approved operating procedure or Instruction.

Monitor operating conditions and make process adjustments either through the control system or by acquiring plant site information from field operator to ensure safe and efficient process operation and report any symptom or abnormality to Shift Supervisor.

Review and back-check the results from field inspection and walk-through.

Provide appropriate commands to Field Operators to liaise field work with console operation.

Maintain log books and operating log sheets recording temperatures, pressures, flow rates, samples taken, volumes received and shipped, and the activities conducted during the shift with correct time stamps. Log should include Field operation as required.

Respond to emergency or upset conditions taking necessary shutdown or process adjustment action to restore stable operating conditions in accordance with instruction of Shift Supervisor.

Provide appropriate instruction to Field Operator for taking samples, and also positively involve process test such as chemical and physical test as required with proper coordination with Field Operator.

Support or Assist Shift supervisor if required and as per instructed such as the cases of:-

Communication with other section or vendor (user/supplier, utility, Inspection, or chemical vendor etc.) Issuing work permit (as per permission level approved by section head)

Work initially with ICAT (Integrated Commissioning and Acceptance Team) during commissioning/start up phase of Onshore Production Facility Monitoring process conditions from DCS and taking appropriate action to maintain operating conditions within safe and acceptable limits

Ability to operate control system loops in various states according to operational needs (Cascade, Auto, and Manual). Understanding of Complex loops and the

Ability to break the loop and run in manual control when required Understanding of unit PLC and extraneous control systems used by equipment. Taking immediate action in case of alarm by following operating manuals/procedures and/or verbal instructions. Identify and report possible anomalies and cooperate in defining corrective actions

Compiling and completing relevant daily reports as required. Maintain loop trip bypass logbook, Shift Logbook, Maintenance Logbook etc. Providing comprehensive hand over or turnovers to the incoming cross shift personnel

Assist the Competence Development Group in the training and assessment of CRO and Unit Operators



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