Joshua D. French
Madison, FL **340
Mobile Phone: 803-***-****
E-mail: **********@*****.***
Objective
To obtain a management position that will fully utilize my educational background, work experience, and skills.
Work Experience
ELESIENNA Corporation (Batesburg, SC) March 2015 - October 2016
Production Manager – Rail Ground Equipment March 2015 - October 2016
Leader of Ground Equipment machining & production teams, managed 2 salaried supervisors and 50 hourly indirect reports
Maintains production records.
Revise production schedules when required due to design changes, labor or material shortages, backlogs, or other interruptions, collaborating with management, marketing, sales, production, or engineering.
Communicates with plant personnel and vendors to coordinate production or shipping activities and to resolve complaints or eliminate delays.
Reviews and reports out daily Production Metrics and realigns complex work cells to meet or exceed Production Goals to include streamlining any processes.
Understands the impact that planned maintenance and break downs have on Production and includes the information when managing schedules.
Coordinates activities of individual departments.
Supports the Supply Chain in placing orders for raw materials, forging, machining, etc. to ensure launch schedules are met.
Reviews weekly launch schedule to ensure on-time delivery of process routers.
Raw Material Management including placing work orders, releasing / tracking orders, managing bar end inventory, providing quotes, reviewing pricing for adherence to LTA's and Vendor Score Cards.
Plan and issue schedules and material requirements.
Coordinate engineering, production control, purchasing and similar departments to achieve optimum utilization of facilities in meeting production schedules.
Provides input to upper management regarding problems such as shortages, design changes, backlogs and the like
Assist site manager to establish and achieve operational objectives such as production goals, direct and indirect labor, other fixed and variable cost; manages cabling department production operations, communicates and delegates related goals and assignments to subordinate managers and/or work teams
Coach and mentor production team to improve employee engagement and promote a positive, team oriented atmosphere
Lead all aspects of production by establishing goals and objectives for the business and managing the people and equipment within the scope of operations
Optimize capabilities to increase productivity/efficiency and process adherence
Increased productivity 47% permitting the reduction in shifts from 3 to 1 primary day shift
Produced the highest # of switch machines during the months of May and June ever recorded at the facility
Assured ISO9000 & ISO14001 compliance, ensured facility ISO:9000 recertification (2015) of ISO:9001 and beginning the implementation process for IRIS certification
Promote Continuous Improvement through utilization of Lean/Six Sigma methodologies
Work closely with Planning, Purchasing and Materials Management to achieve goals and objectives
Analyze production capabilities to determine how to effectively employ people, equipment and maximize output
Design and direct the work of the team and manage performance – recognizing achievement, providing feedback and administering progressive discipline when necessary
Develops, implements and maintains various manufacturing plans, Bill of Materials, work instructions and illustrations to define and document as-built configuration.
Develops manufacturing concepts and strategies to support business objectives.
Develops and integrates suppliers, processes, materials, data and technology to meet manufacturing and delivery requirements.
Reviews and approves supplier data to ensure manufacturing related requirements are met.
Develops tooling requirements based on manufacturing and engineering requirements.
Investigates and resolves manufacturing related issues.
Provides input to design, manufacturing processes and manufacturing technologies to meet cost and schedules.
Develops integrated work statements and sequencing of events to support delivery commitments.
Drafts, updates and reviews processes and procedures to support business and regulatory agency requirements.
Johnson Controls, Inc. (Florence, SC) October 2013 - July 2014
Area Manager – Formation October 2013 - July 2014
Leader of Formation production team, managing 4 salaried supervisors and approximately 100 hourly indirect reports
Ensured safety of personnel by maintaining and promoting safe operations in area of responsibility and ensuring compliance with all government, corporate, and plant safety policies
Lead the Production Team in developing and executing the production plan in a safe, efficient, and reliable manner to meet customer requirements
Responsible for leadership, development, knowledge transfer, and performance management of the Formation Production Team
Developed and tracked KPIs for the formation process to facilitate corrective actions and continuous improvement
Created teams to maximize productivity and reduce waste
Lead department to an increase in BPPH KPI of 12%
oImplemented Operator PM’s
oLead implementation of cross training for all departmental jobs for greater flexibility
oCreated Daily/Weekly/Monthly Productivity & TPM awareness boards
oLead 5S initiative to create dedicated equipment and supply storage locations in department
oBenchmarked other JCI facilities to implement BBP’s
Lead the Production Team in striving for zero quality defects by continually improving processes, equipment, and procedures and by developing corrective and preventive actions
Assured 2015 TS16949 recertification and ISO9000 & ISO14001 compliance within the department
Responsible for launch and continuous improvement of new Nissan product and ensured customer satisfaction during and after certification was achieved
Acted as liaison between management and work force by developing supervisory and fairly administering company policies to foster cooperative employer-employee relationships
Assisted with scheduling, planning, and prioritization of repairs and capital projects to minimize production interruptions
Managed all incident investigations for Production Department to drive Zero Incident Mindset by effectively defining root cause and corrective actions
Participated in APQP functions during launch of new OE Nissan product
Ensured timely and accurate 8D responses for all departmental issues
Lead resolution of quality issues within the formation department
Provided effective support to manufacturing to ensure resolution of issues and conformance to Quality and Delivery measurables
Involved in the hiring process for assigned employee work group. Responsible for employee counseling and disciplinary actions, including termination
Encouraged Production Team to strive for operational excellence by continually challenging old methods or ways of thinking and taking responsible risks to maximize results. Serve as a role model in innovative thinking and in focusing on quality within work
Participated in DFMEA, PFMEA, PPAP, Process Flow Diagrams, Control Plans, Problem Solving initiatives, Root Cause and Effect analysis, TS16949, ISO9001 & ISO14001 audits
Mohawk Industries (Milledgeville, GA) November 2007 - October 2013
Sr. Production Manager – BCF/Cabling April 2011 - October 2013
Leader of BCF cabling production team, managed 4 salaried supervisors, 25 skilled hourly direct reports and 170-180 hourly indirect reports
Assist plant manager to establish and achieve operational objectives such as production goals, direct and indirect labor, other fixed and variable cost; manages cabling department production operations, communicates and delegates related goals and assignments to subordinate managers and/or work teams
Lead departmental waste reduction project
oReduced waste from 5.102% to 2.174%
oSavings totaled $730K
oMeasured tracked and posted waste by operator
oDriver of operator accountability
Managed production functions for BCF/Cabling department, which includes reviewing production orders and/or schedules to ensure that production requirements are optimal, and are completed according to established production schedules
Owner, implementer, and sustainer of departmental maintenance processes and best practices
Resolved operational, processing and maintenance problems to ensure minimum costs and production downtime
Ensured the availability of yarn to meet manufacturing plans and forecasts and manages all inventory requirements to support the plant and division goals. Actively participates on Division short-term and long-term strategic planning meetings and projects
Continuously improved all production methods while adhering to all safety procedures
Responsible for training and development of hourly employees, estimating personnel needs, assigning work, meeting completion dates, interpreting and ensuring consistent application of organizational policy
Provided consistent and constructive feedback to employees; trains, develops or identifies employee’s training and resource needs, establishes priorities, monitors the quality and quantity of work performed by the department and the individuals within the department
Ensured quality requirements and procedures for the department and plant are communicated, understood and practiced
Involved in the hiring process for assigned employee work group
Responsible for employee counseling and disciplinary actions, including termination
Worked directly with facility support staff to ensure safety goals, product quality, production goals and deadlines are achieved
Managed department capital and expense projects to completion
Responsible for setting and controlling annual departmental budget
Manager Engineering Services November 2007 - April 2011
Served as yarn technical expert supporting facility producing over 58 million pounds of yarn
Driver of process improvement and plant quality initiatives
Lead facility to 4 consecutive years of off quality reduction
Lead plant wide Off Quality reduction project
oSavings totaled $345K
oMeasured tracked and posted departmental and plant top defects
oDriver of operator accountability
oDeveloped SOP’s for standard work
oDeveloped relationships with customers and suppliers
Made reductions in off quality last 3 consecutive years
Performed and supervised to completion quality control, specialized engineering and technical support tasks within plant
Performed root cause analysis and ensured implementation of corrective action
Utilized Six Sigma/Lean tools to improve processes and reduce costs
Provided assistance to all facility engineers and managers in collecting, monitoring & analyzing of data
Responsible for tracking plant performance for waste, quality, spending, and labor
Provided guidance, training, and mentoring to staff of 6-12 employees
Responded to customer complaints, analyzing failures and ensuring corrective and preventive action
Shaw Industries (Multiple GA locations) April 2002 - Nov 2007
Process Engineer-Six Sigma Manager October 2006 – November 2007 (Fitzgerald, GA)
Trained and coached team members, hourly associates and other members of management in Six Sigma and Lean methodology for team projects
Provided technical support for 6 Green Belts and 3 Black Belts at facility
Driver of process improvement initiative, 5S, and other lean techniques
Initiated projects reducing costs in energy, waste, turnover
Safety and Training Manager May 2005 – October 2006 (Fitzgerald, GA)
Ensured all Safety and Environmental corporate, state, and federal regulatory compliances were met at a facility
Directly responsible for hiring
Managed Workers Compensation process to effectively control claims
Responsible for safety and training program at facility of over 500 employees
ISO 9000/14001 trained
Operations Management Trainee January 2004 – May 2005 (Tifton, GA)
Six Sigma Black Belt Trained
Relief Supervisor April 2003 – December 2003 (Valdosta, GA)
5 Little Monkeys Children’s Boutique July 2010 - March 2015
Co-Owner/Operator July 2010 - March 2015
Developer of concept
Developer of website
Initial $6000 investment = $105K sales FY2010
Utilized social media to gain and maintain clientele
Opened 2 brick and mortar locations
Increased sales yearly between 50-75%
Education
Valdosta State University (Valdosta, GA) 1995 - 2003
Bachelor General Studies
Marketing, Public Relations, Adult Career Education
Computer Experience
Minitab 15 Statistical Software, Microsoft Office, Microsoft FrontPage, Lotus Smart Suite, Web Design, Adobe PageMaker/Photoshop, AS400, SAP, BES
Additional Skills
Strong self-management and solid decision-making skills
Self-starter – enthusiastic and dedicated to tasks at hand
Proven ability to identify and handle projects to completion
Strong administrative and organizational abilities
Skilled in the management and utilization of standard office database software, spreadsheet, and word-processing software packages
Effective working alone and as a cooperative team member
Exceptional interpersonal, verbal, and writing abilities –work well under demanding conditions
Working knowledge of DFMEA, PFMEA, PPAP, Process Flow Diagrams, Control Plans, S.P.C techniques, Problem Solving Techniques, DOE, Cause and Effect analysis, TS16949 and ISO 9000 & 14001 Standards