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Quality Engineer Lean Manufacturing

Location:
Omaha, NE
Posted:
March 13, 2017

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Resume:

ED V. ANGEVINE

***** ****** ***

Omaha, NE *****

Cell 402-***-****

Email acy9v7@r.postjobfree.com

Professional Summary

Strong record of success in achieving low defect rates in a production/ manufacturing environment with effective problem solving. I have Served in various roles in quality supervision and management as well as military leadership positions throughout my career in the US Army active and Army Reserve.

•Certified Quality Engineer, Certified Mechanical Inspector, Certified Quality Auditor and Lead Internal Auditor experienced in managing quality engineering for product pre-launch, and manufacturing of OEM parts for major automotive manufacturers.

•Experienced in machining (CNC & Lathe), sheet metal fabrication, blow and injected molded parts, fasteners, aluminum die-cast operations (small to medium size parts), welding specifications and inspection and pre-assembly and assembly operations for JIT processes.

•Wrote and implemented many procedures for ISO and TS 16949, knowledgeable of UL requirements for lab testing as well.

• Well versed in PPAP, Control Plans, PFMEA, capability studies, APQP, calibration and use of measuring devices, Gage R&R, GD & T, SPC charts, and Lean Manufacturing.

•Extensive experience working with company internal suppliers and external suppliers. (SQA). Worked heavily at corporate level in supplier quality developing suppliers, corrective actions, reducing PPM and continuous improvement.

EXPERIENCE: Mercedes Benz USA, Vance Alabama

February 2015 - August 2016 (Contract)

Quality Engineer

•Coordinate all qualification activities for new product launch and new model year launches.

Audit safety items at (2) plants, provide feedback to management, work with Team Leaders and Group Leaders to update work instructions and safety instructions. During daily audits of all car lines of both plants report findings, work with Group Leaders on Corrective Action and implement changes and monitor. Brought in suppliers with build issues, did comprehensive review of all current issues.Brainstormed corrective action (written) and validated corrected issues at suppliers.

EXPERIENCE: Hexagon Lincoln, Lincoln Nebraska

August 2012 - November 2014

Quality Engineer

•Developed and implemented documentation that did not exist (work instructions, process flow, production aids) based on external ISO audit findings when first hired. Went from several major and minor non conformances to only one minor during several ISO audits.

•Currently working on all new control plans for all Titan Assembly. Also putting together PFMEA teams that have been non-existent for several years.

•Streamlined many processes that had snags in the WIP scenario, which has increased production and efficiency along with significant cost savings to the company.

EXPERIENCE: GlobiTech, Inc. Sherman, Texas

March 2010 - July 2012

Quality Supervisor / Quality Engineer

•Coordinate all qualification activities for product launch.

•Lead ISO Auditor and trainer of new auditors and getting ISO approval.

•Developed Control, Plans, PFMEA’s and capability studies for all programs.

•Leads Lean Manufacturing / Six Sigma projects for plant / improved customer complaints / returns - declined by 20 % overall 2010. 5S Plan Improvement Coordinator

EXPERIENCE: Tyco Fire and Building Products, Lubbock, Texas

January 2004 - June 2010

Quality Supervisor /Senior Quality Engineer / All Sprinkler Head Manufacturing Programs

•Lead ISO Auditor for all manufacturing and office activities.

•Coordinator for all Control Plan and PFMEA’s.

•Engineering Change Notice Coordinator and MRB Coordinator for Internal Quality Rejections - 2006 over 2007 - 40% reduction in house.

Green Belt - contamination project has reduced scrap rate by over 60% and saved the company over 250k over (2) years.

EXPERIENCE: Lear Corporation, Dearborn, Michigan August 1998 - December 2004

Senior Quality Engineer / Supplier Quality - Ford Programs

•Coordinated at the Lear Ford Division Level APQP all functions for the Ford Explorer/Mountaineer/Aviator.

•Worked and developed (9) Lear internal suppliers (Supplier Quality) involving cut and sew operations in Mexico and stamping plants in the United States.

•Lowered Lear’s warranty department claims 86% for 2002.

•Successful in lowering PPM2002 to <25. Only Ford Division met goal over the GM and Chrysler Division’s.

•Reduced the number of written concerns in 2003 (QR’s) at Lear St. Louis by over 50%. Influential in helping new facility achieve Q1 within 1 year time period. Influential with helping both Louisville and St. Louis achieve their QS and TS audits in 2004 from Entella

EXPERIENCE: ASC, Incorporated, Southgate, Michigan September 1985 - August 1998

Quality Engineer / Corporate Senior Quality Engineer – Corporate Headquarters

•Directed all quality functions for the launch of the Honda Accord and Civic Sunroof and programs for manufacturer of convertible tops and sunroofs.

•Coordinated support functions with company plant in Columbus, Ohio and customer plants in Marysville and East Liberty Ohio plants.

•Developed new suppliers in guiding them toward the Japanese philosophy of manufacturing a part – SMED, Kaizen, Muda and Kanban. Directed successful launch of both sunroof programs, maintaining the goal of < 100 PPM defects to Honda plants – 1995 to 1999

EXPERIENCE: Johnson Controls, Inc., Holland Ohio December 1980 - August 1985

Quality Floor Inspector / Battery Analyst

•In many cases inspected all batteries coming off assembly line before, during and after acid fill.

•Involved with capability studies on paste weights and frame weight studies as well.

Teardown analysis on all Warranty returns.

MILITARY: United States Regular and US Army Reserve (Army Officer - Major) (Airborne Ranger) Infantry and Combat Engineer (Vertical and Horizontal Construction)

MEMBERSHIPS: American Society of Quality, Society of Manufacturing Engineers, Army Reserve Officers Association, Lions Club and Alumni Association for the University of Toledo

CERTIFICATIONS: CQE, CQA, CMI, TS Auditor, ISO Auditor and Green Belt Certified

EDUCATION: American Society of Quality – Certified Quality Engineer, Certified Mechanical Inspector and Certified ISO 9001 Auditor. Professional courses in manufacturing engineering, Design FMEA’s and some CAD experience, Six Sigma (Green Belt) and Lean manufacturing trained.

University of Toledo, Toledo, Ohio - BA degree, Minor in Education

SOFTWARE: Word, Excel, Power Point, Mini Tab, Microsoft Manager, SAP, Infinity (SPC) and Epicor



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