SIVANRAJ K
Contact No.: +91-809*******
E-Mail: acy92r@r.postjobfree.com
Team leader Operations
Seeking assignments in Production Management, process Enhancement, New product implementation with an organization of high repute preferably in manufacturing industry
PROFILE SUMMARY
Offering 11 years’ experience in production management and process enhancement, New product implementation and Failure analysis in manufacturing industry
Demonstrated excellence in team handling by improve the team bonding.
Adroit in conducting Functional and Final Unit Tests on various parameters of 2G,3G & LTE based DRX Cards
Deft in debugging the 2G, 3G and LTE BTS's Trx Module, System Module, Transport Module, Filters, LNA and the RF Amplifiers
Adept in managing service functions & streamlining the working standards operating system for production/ process rollout, design & development of solutions
Proven expertise in leading and directing personnel towards accomplishment of a common goal
Excellent analytical, communication & presentation skills
AREAS OF EXPERTISE
Manpower Planning Production Planning New Product Development
Requirement Gathering Troubleshooting and Debugging Resource Optimization
Network Planning & Integration Defect Analysis Process Enhancement
EMPLOYMENT DETAILS
Jul’ 10 – Till Date with Nokia Solutions and Networks Pvt. Ltd., Chennai
Experience Highlights:
Headed a team of 120 people to meet and beat the scheduled manufacturing plan.
Experienced on manpower and Material planning based on the customer requirement.
Well experienced in process improvements by eliminating the duplicate and non-value added activity.
Experienced in lean methodologies, pull production, Sequenced line design, Mixed model assembly line balancing & Engineering time studies
Well experienced in working with cross functional team to improve tester efficiency, Scrap reduction, Yield improvement
Expert in manpower planning and handling against the forecast.
Experienced in kitting process implementation to reduce the in-process WIP and as well as to improve inventory stock match.
Well experienced in shop floor improvement activities like 5S, Process Quality.
Very good experience in debugging 2G, 3G and LTE BTS products like filter, system module, Radio module, Power amplifier, Microwave radio, Flexi packet radio.
Accomplishments:
As a kaizen promotion officer implemented 1028# kaizen and awarded 5 times as best KPO.
One of lead for scrap reduction project and saved 110KEuro to the factory by strengthen process effectively.
Completed 8 IOQ project, project’s major contribution is towards improve the efficiency as well as productivity, 3 projects selected as best IOQ project in last 3 years.
Lean six sigmas green belt certified by NOIKA, through six sigma project saved 50Keuro to the factory.
Shop floor layout changed completely to eliminate the NVA process through VSM project, by implement this project 20% productivity improved and 28Sqmt space saved.
Received an award for best 5S zone in last 2 years.
Two Time received an outstanding employee award and one time received the stat employee award for significant improved performance in operations
Won Nokia quality award in people excellence category on 2013
May’ 07 – Jun’ 10 with Flextronics Global Services, Bangalore
Experience Highlights:
Demonstrated excellence in debugging and troubleshooting problems by utilizing schematics diagram, CAD diagram, bills of material (BOM) for reference i.e. as per specifications.
Pivotal in Troubleshooting and repairing failed product at all test processes and helping to identify trends that affect productivity & quality in real time
Facilitated updates related to failed board defect information into a computerized tracking system i.e. defect category and code information which identifies failure trends
Significantly increased the yield by improving the debug accuracy
Deftly involved in the preparation of testing (debug) flow, procedure and defect analysis reports
Holds the merit of conducting meticulous study of Testers to reduce testing time of testers and increase the overall productivity
Nortel - Edge GSM Base Station Experience
oDeft in Analyzing and debugging Base Station Systems and controllers such as Nortel Telecoms EDRX, CMCF, CPCMI, RECAL and GIPS Power Supply Systems.
oTroubleshooting of EDRX, by using the RDRX Debug station with the Telecom Test Equipments
oConducting Functional and System Integration Tests on various parameters of 2G & EDGE based DRX Cards effectively
oManaging Radio Frequency Equipments such as Spectrum Analyzers, Transmission Testers, Frequency meters and Scopes
oGained in-depth knowledge about Flashing and Nominal Loading for ALTERA and another EPROM’s using Byte Blaster and ELDRX
oConcluded follow-up on industrial standards like IPC-A-610-D, 5S, EHS, EMS, QMS.
CISCO – Switch and Router Experience
oGood experience in troubleshoot, test and Repair CISCO product.
oPlayed a Steller role in debug all ISR and DSBU models.
oGood knowledge in troubleshooting the basic models 1K, 2K and 3K series routers.
oAs well as having good knowledge to troubleshoot 12, 24, 32, and 64 port switches.
oHaving good knowledge in router configuration.
Accomplishments:
Four time recognized as star employee for the best troubleshoot skill and for reduced the failure WIP and maintained its target well below the target.
While do join, Aged Nortel UUT critical failure held more than 18 month. No schematic and CAD diagram was there to troubleshoot. By doing reverse engineering all failure WIP cleared in 60days. Also, cook book released for the same. For this activity received special contributor award on 2008.
Also, frequently received best 5S sub zone and best kaizen implementation award.
Nov’ 05 – Apr’ 07 with Josh tech Services, Bangalore as Service Engineer
Experience Highlights:
Played a stellar role in reworking of L4 level Service and FBGA IC’s
Conducted Fault Analysis of CDMA & GSM Handsets
Pivotal in implementing best practice/training sessions for the team members
Facilitated hardware solutions for complex faults
Provided the required accessories from global providers
Proficiently worked on the CDMA TESTER HP-8924C
REWORKING EQUIPMENTS HANDLED
Soldering station - Hakko 928/Metcalf (MX-500P-21) DE soldering gun - Oki sz700 Hot Air Gun - Oki HCT-900-2/Hakko 852 BGA rework machines - SMMIT 1800/Oki Apr2000
DEBUG TOOLS & INSTRUMENTS HANDLED
CDMA Mobile Station Test Set (HP 8924C 30-1000MHz) Oscilloscopes 15-100MHz MULTIMETERS (Fluke/AGILENT) Spectrum Analyzer (AGILENT 8560EC) Debug Tester Debug Documents Schematics/PCB CAD Document Signal generator.
TRAINING
FF/ESD/SOLD/6SIGMA/TE/SFCA/FM/QS/FIFO/FDP/ROHS/EHS/IPC/Kaizen Cisco Test/Debug Setup Training Flex flow DBMS Software Auto Debug Version 7.4 Testing Software Kaizens (Zero Defects & Wastages) ESD & 5S Soldering Training for Chip & SMD Components
EDUCATION
B.Tech. - Electronics & Telecommunications, Chennai.
DECE - Electronics and Telecommunications, Virudunagar.
PERSONAL DETAILS
Date of Birth: 12th February 1987
Languages Known: English, Tamil and Kannada
Address: 48 Muthuramanpatti, Virudhunagar, 626001, TN
Passport: Available
I hereby declare that the information provided above is true to the best of my knowledge and belief.
Sivanraj Kamaraj