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Cement & Power Plant Project

Location:
Ahmedabad, GJ, India
Posted:
March 11, 2017

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Resume:

Business Profile

•Presently working as Cement Business Head in Maputo, Mozambique.

•Experienced in managing large-scale industrial projects viz. Cement Plant, Mining & Power Plants with value of up to $500 million.

•Proven ability to identify business opportunities and provide the management and technical expertise for Business Development.

•Strategic manager with strong interpersonal, communication, problem solving and decision making skills. Ability to establish and maintain strong alliances; lead and motivate teams; drive projects to successful completion and thereafter profitable operation of the same; convey complex technical requirements /data; exceed customer expectations and achieve fiscal bottom-line results.

•A self-managed and result-oriented Professional with thirty years of experience in Project Management, Estimating, Bid Development, Contract Negotiation/Administration, Budgeting, Warranty Management, Training /Development, Project Execution Supervision, Technical Support, and Liaison with Central & State Govt. agencies for Clearances and approvals, Operation of Cement Plant, Mines & Power Plants with effective cost control and smooth operations.

Project Management Brief: Concept to Commissioning of Cement Plant

Project conceptualisation, Site Selection, Procurement of Land and Mines, Liaison for Various Permissions and Clearances, Sizing & selection of Cement Plant, Mines & Power Plant equipment, Project Planning & Management, Project Scheduling & Monitoring, Project Estimation & Budgeting, Technical & Commercial Negotiations, Award of Contracts, Project Procurement, Project Execution, Performance Trials of supplied equipment, Commissioning of Cement & Power Plant.

Operation of the Plant: Operation management of the Plant from Mines to Packing Plant. Control over quality of raw materials and fuel. Optimisation of various operating parameters and indices. Spares management, refractory management, cost control, etc.

Reliability studies of the plant: Energy Efficiency, Cost Optimisation

Relationship: I have very good relationship with all the major Cement, Mining & Power Plant equipment suppliers and other equipment suppliers and Cement & Power consultants, government officials in Gujarat & Central Government in India and in Mozambique in Various departments and Ministries.

Team of professionals: I have a dedicated team of Cement & Power Plant and Mining professionals associated with me for installation, commissioning and operation of Cement Plant, Power Plants & Mining.

SUMMARY OF EXPERIENCE:

Total work experience of 30 years in Cement Plant, Power Plant & Mining Projects and operation.

1.Since 12th May 2014, I am working as Business Head (Head of Projects & Operations) with G S Cimentos, Maputo, Mozambique, a 1500 TPD green field Cement Plant Project.

2.From 1st March’2007 to 10th May 2014 worked in ABG Cement Limited as Head of Projects (Planning, Engineering, Monitoring and Management). This was a Green Field project of 4.0 MTPA Clinker manufacturing, 6.0 MTPA Mining of Limestone, Split location 6.0 MTPA Cement Grinding Unit with 4 x 25 MW Captive Power plant, Captive Sea water Desalination Plant and Two Captive Jetties (one at each location) to handle 12 Million Tons of Bulk Material. Total Capex Rs. 3000 Cr. Also implemented SAP Project System Module as Business Process Owner.

3.From 10/07/2003 to 28/02/2007 worked as Head of Project & Engineering dept. in Sanghi Industries Limited, Ahmedabad.

i.Also worked as Head of Integrated Management System i.e. ISO 9001, 14000 & 18000.

ii.We did up-gradation of Kiln from 7500 TPD to 9500 TPD with addition of an additional preheater.

iii.Improved Cement Mill production from 120 tpd to 210 tpd, reduced specific heat consumption from 850 t0 730 Kcal/Kg Clinker. Reduced specific power consumption from 100 to 88 KWH/ton cement.

iv.Improves Mining operation with Surface Miners.

4.Since 13/06/1986 to Nov 1992 worked in Grasim, on two Large Cement Plant Projects of 0.5 MTPA (New Vikram Cement), 1.0 MTPA (Vikram Super Cement) capacities. I also worked as process engineer in production department during operations of the plants.

Some of the details of my professional experience regarding projects, process improvements and energy consumption for cost optimization are listed below:

Present: 12th May 2014 to present

Company: G S Cimentos.

Role: Head of Cement Business

I am responsible for entire Cement Business. Since I have joined, expeditiously I got matters moved which were pending in Environment, Mines and Power Connection Departments. I have given a new technical solution to the state Electricity department to improve the ampacity of the transmission lines and feed power to the starved areas.

Previous: 1st March 2007 to 10th May 2014

Company: ABG Cement Ltd.

Role: Head of Projects

Working as Head of Projects and reporting to Managing Director of the company. Responsible for all activities related to construction of the cement & power plant viz. Conceptualisation, Statutory Clearances, Liaison with State & Central Govt Agencies, Project Planning, Sizing & Selection of equipment, Engineering, Procurement, Negotiations, Award of Contract, Scheduling, Implementation, monitoring and Performance tests.

This was a Green Field project, started from concept stage by me, of 4 MTPA Clinker and 6 MTPA Cement production capacities with 4 X 25 MW Captive Power plant, 4 MLD Captive Sea water Desalination Plant and two 200 m x 30 m Captive Jetty at Kutch and Surat and Limestone Mining of 6 MTPA.

I have been responsible for procurement, recruitment, implementation, assisting Managing Director in Board meetings, Meetings with Consortium of banks, Financial Institutions, for development of business through identifying new area for putting up new cement plants, acquisition of new limestone mines, logistics modes and routes for cement despatches. Identifying international locations for new cement plants. We had started one project in Indonesia. We had acquired limestone mines in Katni (M.P.) and Bundi (Rajasthan) for new cement Plants.

Acquisition of coal & Gypsum mines in India and abroad. One Gypsum mines was acquired in Oman.

Previous: 10th July 2003 to 28th Feb 2007

Company: Sanghi Industries Ltd.

Role: Head of Project & Engineering Dept.

Capex Projects:

1.Cement Plant of 12,000 TPD Clinker

2.Thermal Power Plant 2 x 60 MW

3.Sponge Iron Plant

4.Cross country Belt conveyor, 14 Km. Long

Business Development Projects:

1.Cement Terminal 7.0 LTPA for logistics improvement

2.Ship loader & Jetty Belt conveyor for improving costs

3.Up-gradation of Plant to 11,000 TPD from 8,500 TPD for enhancing production and reducing production cost

4.Big Bag Filling System to nurture new customers

5.Fly Ash feeding system to cement mills to reduce cost of production

6.Clinker Cooler ESP to improve production

In House studies for improving reliability and production optimisation:

Various other in house studies were taken up for optimisation of energy consumption & production enhancement viz.

A. Production increased from 7500 to 8500 TPD avg. (9000 max from 7500 TPD design kiln)

B. Reduction of Specific fuel consumption, from 850 Kcal/Kg to 730 Kcal/Kg

C. Increased cement mill production from 165 to 205 TPH

D. Reduction in Specific power consumption from 100 to 88 KWH/MT.

SAP PROJECT:

Project Description: Objective of the Project is to capture the Entire Business Scenario. Modules Involving with in the project are MM, PS, SD, FICO, PP, PM, QM, HR & ABAP R/4. PS is integrated with FICO, QM, PM & MM.

Previous: Nov 1992 to July 2003

Role: Own Business of manufacturing Menthol.

1.Chemical Plants (Fractional Distillation & Cryogenic)

2.Operation, Planning & Marketing Strategies

Previous: 13th June 1986 to Nov 1992

Company: Vikram Cement (Grasim Ind.)

Role: Erection & commissioning Engineer / Process Engineer

Projects & Operation:

Vikram Cement, New Vikram Cement, both 1400 tpd units, supplied by KHD

Vikram Super Cement, 3300 tpd unit, supplied by Polysius

Thesis work: I have done research work on “Calcination & Clinkerisation in Fludised Bed Reactors” during my Cement Technology Course at NCCBM (formerly Cement Research Institute) and submitted a Thesis.

Personal details:

Date of Birth: 18th February 1964

Address: Present: Av 24 Julho, Predio Progresso 2096, 3 Andar, Porta 305-306,

Maputo Cidade, Maputo Province, Mozambique

Permanent: A 604, Spectrum Tower, Opposite Police Stadium,

Shahibag, Ahmedabad 380004, Gujarat, India

Passport: Available

Phone: +258-**-***-**** / +91-992-***-****

Email: acy8kq@r.postjobfree.com

Skype: piyush.bharadwaj

Linkedin: www.linkedin.com/in/piyush-bharadwaj-45948322

Educational qualifications:

Academic: Bachelor of Science (Physics, Chemistry & Mathematics), Rohilkhand University (Uttar Pradesh, India), 1984

Professional: 1. Post Graduate Diploma in Cement Technology, National Council of Cement & Building Materials (formerly Cement Research Institute), New Delhi

2. Diploma in Project Management, Ahmedabad Management Association, Ahmedabad, 2005

Others: 1. Auditor ISO 9001:2000

2. Internal Auditor ISO 14001 & OHSAS

3. Business Owner – SAR R4 Project Management Module



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