Mechanical Engineering Injection Molding

Fanghao Song

Add: ***** Clark Street, Novi, Michigan 48375

Phone: 323-***-**** Email: **********@*****.*** Web: https://www.linkedin.com/in/fanghaos

OBJECTIVE Seeking experience in a full-time mechanical, industrial or product development engineering position started from February 2017. Areas of expertise include product definition & design, product simulation & testing, product fabrication, rapid prototyping, Automation, Six Sigma Quality Management.

SUMMARY

•Plenty of experience as Mechanical Engineer in product definition, design, simulation and analysis using QFD, APQP, 3D modeling, GD&T, DFMEA, DVP&R, BOM, Abaqus, Hypermesh, Minitab, ECO/ECR and PLM.

• Skilled in designing testing methods for product and process quality, data collection and results analysis.

• Proficient in metal and plastic product manufacture in mass productions like machining, molding, casting etc.

• Hands on experience in injection molding, CNC machine fabrication, PLC application, 3D printing prototype.

• Expert in 3D Modeling, Six Sigma Quality Management, Finite Element Analysis (CAE), Thermal Management.

• Good command of computer languages including VB, C++, R, JAVA, PYTHON.

• Awarded Six Sigma Lean Black Belt Professional (LBBP) Certificate and Solid Works Certificate.

• Outstanding communication skills with vendors and customers, self-motivated in quickly changing environment.

EDUCATION

•University of Southern California, Los Angeles, CA 01/2015-01/2017

Viterbi School of Engineering, Master of Science, Mechanical Engineering, GPA: 3.6/4.0

•Shenyang Aerospace University, Shenyang,Liaoning 09/2010-07/2014

Aerospace Engineering College, Bachlor of Science, Mechanical Engineering, GPA: 3.8/4.0

WORK EXPERIENCE

Powerstorm ESS. (OTC: PTSO) Rancho Palos Verdes, California

Product Development Engineer 06/2016-01/2017

•Worked with software team to develop correlations between software, hardware, user experience.

•Eletro-mechanical integration for modules including I/O, PCB, screen, heater, fan, camera, sensor, battery etc. Industrial design and analysis including single-board computer and micro controller.

•Solar panel and Li-lon Battery packaging, testing, validation to support whole electro- mechanical products.

•Designed concepts by APQP, DFMEA, Solid Works 3D modeling, CAE&CAM package (Solidworks and Abaqus) and material selection for products including Zeroxess Generation 3&4, Schoolxess, Mini-Zeroxess etc.

•Optimized Products based on BOM and Functionality analysis to maximize performance under design loads and environment, Generate DV plan (DVP&R) with detailed procedures, specific criteria, testing conditions etc.

•Rapid Prototyping using 3D printer and injection molding/sheet metal structure design for each generation products.

•Hands on experience in parts assembly, physical tests called out in the DV plan to ensure recommended actions.

•Provided technical support to marketing teams and customer support to solve problems and satisfy their needs.

•Supplier coordinate and communicate effectively with stakeholder to fabricate with right paint, material and method.

Promac Image Systems Los Angeles, California

Mechanical Engineering Intern 02/2016-05/2016

• Conducted numerous lab testing using Sense 3D Scanner on the human and robot form, using a trial-and-error process to optimize the scan and print quality including performing hands-on troubleshooting, service, validation and repairs.

•Carried out design, analysis, prototyping, and testing of multiple technical implementations for 3D scanner part.

•Rapid Prototyping of extensive models across divers line of 3D printers including ABS plastic models in CubePro Trio, gypsum models Projet 660, and advanced models in high-end Project 3500 HD Max.

•Developed and tested a replica of the Beverly Wilshire Hotel 3D models by detailed design and simulation process.

•Pipe Assemblage in-plane structure analysis by Drilling Degree Membrane Model by CAE ABAQUS.

Gordon Brush Mfg. Co. Inc. City of Industry, California

Mechanical Engineering Intern 01/2015-05/2015

• Conducted extensive customer research and used VOC and QFD to analyze the requirement of customers and support APQP activities with client cross functional teams.

• Generated the concept from the Morphology Chart to obtain potential solution chart for each functions.

• Constructed best two solutions by Decision Matrix and used Solid Works to draft new design.

• Analyzed the stress, deformation and force transmission in the product based on Finite Element Analysis.

• Developed parameter optimization model by Matlab and 3D Modeling of Spiral Foot Cleaner.

• Testing of manufacturing process to ensure Design for Manufacturing & Assembly(DFMA) and developed specific related verification plans.

• Compared cost estimate between each design, tested their performance and 23.6% cost reduced in the final design.

SKILLS

Computer: MATLAB, Solid Works, AuToCAD, ABAQUS, ANSYS, Hypermesh, CATIA V5, Pro-E, MINITAB, Macrosoft

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