Mechanical Engineering Engineer

Objective

Motivated and accomplished Engineer with over two years of experience looking to leverage extensive background and experience in Industrial and Mechanical Engineering seeking a position within the Industrial Engineering field.

EDUCATION

Masters of Science, Industrial and Systems Engineering Aug 2015 – Dec 2016

Northern Illinois University, DeKalb, IL

Bachelors of Technology, Mechanical Engineering Aug 2008 – May 2012

Jawaharlal Nehru Technological University, Hyderabad, India

Relevant Course Work

Quality control

Supply chain management

Advance production planning and inventory control

Lean manufacturing

Metrology

Six Sigma

Advanced Quality Control

Health care systems

Reliability Engineering

Economic analysis

Linear programming

CERTIFICATIONS

Quality control in manufacturing process Issued by Northern Illinois University

Design of components using AutoCAD Issued by Central Institute of Tool Design

SKILLS

Statistical Process Control(SPC)

AutoCAD

5S

Failure Mode Effective Analysis(FMEA)

Six Sigma

PPAP

Control Charts

Capability Analysis

Corrective and Preventive Actions(CAPA)

Product Quality Management

Kaizen Implementation

Just in Time

Quality, GMP and Industry Knowledge

Value Stream Mapping

ISO 9001 and TS 16949

MS Word, Excel, Visio, Access & Power Point

Process Improvement

GD & T

APQP

WORK EXPERIENCENorthern Illinois University

DeKalb, IL

Graduate Research and Teaching Assistant Aug 2015 – Dec 2016

Worked as a Teaching Assistant for work simplification and measurement, Industrial project management, Ergonomic and fundamentals of industrial hygiene. Worked as a Research Assistant on occupational exposure to various gases in industries.

Delivered a range of teaching and assessment activities including tutorials directed towards the delivery of subjects at undergraduate level and applied departmental processes related to peer advising/mentoring.

Involved in the development of new material for department courses and contributed towards the development of appropriate teaching materials to ensure content and methods of delivery meet learning objectives.

Participated in the assessment process using a variety of methods and techniques and provide effective timely and appropriate feedback to students to support their learning.

Evaluated body postures and safety Analysis using sensors and designed safe tool handling postures using MODAPTS methodology.

Mahindra & Mahindra Ltd

Hyderabad, India

Quality Engineer July 2013- July 2015

Implemented Kaizen,5S through fabrication of pallets, trollies & skids, layout improvements in paint shop for reduction of resources and effective utilization of man power.

Optimized production through various ingenious cost saving initiatives and reduced production Takt time

Conducted Time Studies at each zone on the working operations using Timer Pro & Camtasia

Assisted daily work management concept & planning. Monitored and controlled paint shop engineering specification test parameters.

In charge of Quality assurance through various internal process audits and maintained process adherence through statistical process control on critical process parameters.

Conducted Time studies in Assembly line to find out Non-value added work elements

Applied Statistical Engineering and Six Sigma methodology for product quality improvement.

Strong knowledge of quality assurance through various internal process audits and documentation for ISO 9001 and TS 16949

Maintained and upgraded databases relating to corrective and preventive action plans and field issues.

Vega Conveyors and Automation Limited

Hyderabad, India

Application Engineer Dec 2012- July 2013

Designed and improved various conveyor systems for different clients based on product and plant layout Using AutoCAD and 3D simulation using Autodesk inventory.

Assisted in preparation of technical, commercial quotations and cost analysis for projects.

Monitored production of conveyor systems and trial runs on shop floor; coordinated and tracked project status with different departments through weekly meetings. Worked independently on installing and commissioning of conveyor systems at client locations.

COURSE PROJECTS

Northern Illinois University Aug 2015 – Dec 2016

Application of Six Sigma for Scrap reduction on CP08 Turkey/Ham production line

Peacock Engineering, Carol Stream, IL

CP8 production line currently has a high scrap count which is causing a loss of revenue. Scrap that is losing revenue is calculated as amount of scrap that is more than the allowed scrap by the client.

Reduced excess Inventory using Just in Time Approach as a part of scrap reduction process.

Implemented Kaizen in packing line and educated workers which increased in production rate

Modified Standard Operating Procedures and work instructions and updated in coordination with production Team

Using DMAIC the baseline scrap of 6.2% was to reduce to 5% with an estimated annual savings of $9,386.

Increasing Production Rate in Tubular machining facility Using Lean methodologies

Good Year Tire Plus, Chicago, IL

Improvised existing plant layout and made necessary changes to increase production rate.

Applied Lean Methodology to reduce bottle necks and decreased takt time to meet demand rate

Modelled Kaizen Improvements using Value Stream Mapping for manufacturing process flow.

Applied value stream mapping to the production line and implemented the Kaizen improvements with increasing production rate by 29.6% and overall throughput

Implementation of GD&T techniques to "CONDOR TRAILER RAMP SECTION ASSEMBLY" to reduce manufacturing defects

CANDOR, Chicago, IL

A detailed study of all the defects involved in the assembly unit and proper implementation of GD&T techniques to reduce the manufacturing defects in all seventeen parts of the assembly joint is performed with a team member.

Applied GD& T techniques for detailing and used various calipers for dimensional analysis

Proposed a better Go and No Go gauge method for the assembly to pass through the quality inspection procedure

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