Summary:
Using Process improvement/Lean manufacturing, 5S techniques, value stream mapping, Kaizen, PPAP and quality control advised a company, which brought decent changes in production of the product
Six Sigma Green Belt and DFSS certified
My experience at aerodyne as junior engineer helped me in attaining great results at DOW-KEY
Excellent skills in solid works, Auto cad with 3 years of experience which got me through major projects in masters
Great knowledge in supply chain system, Aircraft engines and maintenance of the aircrafts gained from working in Aviation industry for nearly 2+ years. Writing a paper on BMW supply chain enhanced the knowledge further more
Leadership qualities as a team leader with Great communication, reading and writing skills got me through many projects
Great perfection in using Microsoft office (excel, word, PowerPoint)
Conduct operational corrective and preventive action claim management (complaints of incoming inspection, manufacturing, assembly or customer)
Plan and perform PSA audits to improve the performance from current supply base of safety parts and the production process of delivered parts, including the management of the respective action plan
Manage suppliers during pre-serial phase and production start, PAVE beginner level
Technical management of employees that have impact in the supplier quality (SQAs, incoming inspection and internal auditor) and external service provider
Professional Experience:
Junior Quality Engineer, Aerodyne engineering works, Hyderabad, India Jan 14 - Dec 14
On a contract basis for ISRO the company produced rocket head mounts where I oversaw the whole production process
Administered and formalized the designs and documents sent by the company and explained it to the workers and supervised it
Diagnosed the production process to deduct the time and helped the company in yielding more output
Contacting the suppliers and transport companies so that the product doesn’t lay on the ground after the work is done
Engineering Intern, IBPIL, Hyderabad, India Jan 13 – Nov 13
Understanding the design intent and satisfy whole-ship technical requirements at gas based power plant
Ensuring successful integration of design changes into the whole-ship by working closely with other engineering functions
Conducted activities including feasibility studies, research, design, development and post design services at a procurement department to meet customer & business requirements
Drafting, vetting and editing technical reports, technical specifications, scopes of work or other technical documents to ensure the technical findings and requirements can be successfully communicated with recipients
Planned systematically production related activates to meet production targets with the available resources of the firm
Provided manufacturing requirements of right quantity, in the right quality and at the right time
Trainee Technician
Flytech Aviation Academy, Hyderabad, India; Deccan Aviation, Mumbai, India. Jan 08– Jun 10
Worked on engines of various training aircrafts and HS-125
Have conducted fresher’s training sessions for the maintenance and repairs that generally occur in an aircraft
Respectable member in a Cheetah(helicopter) maintenance group
Certifications:
Certified as SOLIDWORKS Associate – Mechanical Design
DASSAULT SYSTEMS, License: C-882W5JF3H7
Six Sigma Green Belt Certified
MANAGEMENT AND STRATEGY INSTITUTE, License-7346329
Design For Six Sigma Certified (DFSSC)
MANAGEMENT AND STRATEGY INSTITUTE, License-7346330
Education:
Master of Science in Manufacturing Systems Engineering Dec 2016
California State University, Northridge, CA GPA: 3.4/4.0
Bachelor of Engineering in Mechanical Engineering Jun 2014
Osmania University, Hyderabad, India GPA: 8.3/10.0
Diploma in Airframe Mechanics and Aircraft Maintenance Engineering May 2010
Flytech Aviation Academy, DGCA papers 1,2 & LA done GPA: 8.1/10.0
Honors and Awards: First Class with Distinction. (Equivalent to Summa Cum Laude
Technical Skills:
Tools: Mastercam, SolidWorks, AutoCAD, Lean Manufacturing, Supply chain management, Value Stream Mapping, RSLogix, Advance Planning and scheduling (APS), Robotics and automation, Intelligent manufacturing, CAM systems, Just in time production (JIT), Basic knowledge in CNC Programming Codes
Languages: C, C++
Operating Systems: Unix, Linux, Windows, Mac OS
Projects:
Process Improvement of Fail Safe Switch at Dow-Key Apr 16- Aug 16
Dow-Key Microwave Corporation, Ventura, CA
Used VSM analysis to monitor and analyze the production flow of SPDT Fail Safe, 28 VDC.
Implemented PPAP for quality in production.
Plant layout redesign using Solid Works to improve the efficiency of machine utilization.
Reduced overall lead time and eliminated non-value added processes to improve the efficiency of machine utilization using time study and 5S.
Down sized cure time to 20 mins in the RF Connector and Armature Assembly sections which resulted in increased overall assembly efficiency by 35%.
Conserved the labor hours by implementing Kaizen events and streamlining the overall assembly process.
Supply chain management of Bavarian Motor Work (BMW) May 16- Aug 16
Conducted research on BMW supply chain management systems.
Proposed and Redesigned the supply chain system using mySAP ERP strategy.
Redesigned logistics department layout using value stream mapping (VSM).
Suggested the implementation of advance planning and scheduling (APS) which reduced inventory cost by 30% and optimized overall profits
Master's Thesis: Paper about Controlling of railway gate and road signals using programmable logic controllers(PLC) Jan 16- May 16
Developed a programmable and logic controller program for controlling the railway gate and automatic road signaling with the help of a sensor.
Initiated ladder logic program for railway gate control and signaling purpose.
Executed the PLC program for railway gate control in RSlogix 5000 software.
Performed detailed research on PLCs and their real-time applications.
Pick and place application using 5 axis robot Jan 16- May 16
Modelled the robot components using the SolidWorks.
Programmed 5 axis robot for all parts using Arduino software.
Performed evaluation & test analysis on Arduino software and motion analysis on SolidWorks.
Small scale wind turbine design using MASTERCAM software Aug 15- Dec 15
Designed 3D model of the horizontal axis wind turbine and its related components using SOLIDWORKS.
Performed design changes of wind turbine using MASTERCAM software with a 4-axis tool path.
Obtained information on wind turbine design.
Conducted the analysis in Mastercam and generated wind speed to the output rate result in power curve.
Design and analysis of bottle crusher mechanism Aug 15- Dec 15
Designed a mechanical device to quickly and fully compress variety of water bottle brands to optimize recycling storage space.
Plotted and conducted motion analysis using SolidWorks.
Availability - Immediately