RESUME

Email: acxtyy@r.postjobfree.com

Phone #: 04329 - 224226

Cell: 91-967*******

R.SURESH KUMAR

DGM / PLANT MANAGER / HOD

PERSONAL INFORMATION :

Name : R. SURESH KUMAR

Nationality : Indian

Status : Married

Date of Birth & Age : June 21, 1972 & 43 Years Old

Address for Communication : M/112, New Housing Unit,

Sendurai Road, Ariyalur – 621 704.

Ariyalur Dist, India.

Passport Details and Number : 08.02.2007 TO 07.02.2017 & GO799251

SKPE ID : suresh.kumar4831

PROFILE:

With 20 Years’ Experience in Maintenance and Capacity of Mechanical Manager, Lead Maintenance Engineer, Static & Rotating Equipments Engineer, Overhauling, And Preventive Maintenance Break Down Maintenance and Maintenance & Shut Down Maintenance, . Plant Shutdowns, Turnarounds such as Power Plant Sectors. Petrochemical, Oil / Gas Plant Sectors.

Equipments :

Static equipments :

Columns, Vessels, Drums, Heat exchangers, Filters, Storage tanks, Condensers, etc

Rotating equipments :

Pumps, Turbines, Compressors, Fans, Blowers, etc

Process equipments

Process Heaters, (Radiant and Convention horizontal and vertical coil tube ), Boilers, etc

Piping

Utility - air, service & potable water, sea water, fire water, natural gas, steam line, etc

DRIVING LICENSE INDIA: E/TN/46/001342/2003 & VALITY: 2022

SAUDI ARABIA DRIVING LICENSE : 234756729 & VALITY: 08/06/2018

PASSPORT DETAILS : P1378751 & 25/11/2016 TO 24/11/2026

INDIA EXPERIENCE : 13 YRS

GULF EXPERIENCE : 6 YRS (Saudi Arabia, Qatar, Kuwait, Dubai)

TOTAL NO EXPERIENCE : 20 YRS

Power Plant – 10 yrs, Petrochemical- 6 yrs, Oil & Gas: 4 yr

EDUCATION & TECHNICAL QUALIFICATION:

Diploma in Mechanical Engineering – OCT 1993 with First Class

COMPUTER SKILLS :

D.C.S.E (Diploma in Computer Software Engineering)

MS-OFFICE, MS WORD, MS EXCEL, POWER POINT

CMMS ENTERY LOG REPORT SYSTEM WISE

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Work Experience Summary

Industrial Projects

CPP Power plant (Thermal 15MW to 200 MW )

Petro chemical plant

Oil and Gas plant

CURRENT EMPOLYMENT

Contractor : Selvam Engineering Contractor (Operation and Maintenance) Ariyalur.

Position : PLANT MANAGER – OPERATION & MAINTENACE

Project : Grasim industry Power Plant 90 MW (CPP)

Period : 15/02/2015 TO TILL WORKING

I have good knowledge of Boiler, Turbine, Heaters, Blowers, Fans, Steam Piping, and Computerized Maintenance management system. I have known very well about CMMS in maintenance records, daily reports prepared. Should have good knowledge of Safety, ISO standards. Condition monitoring of all Static an Perform assigned duties in accordance to the system. Perform tool box and task risk assessment meeting to establish scope of work, safety requirement, permit to work, special tools and material.

Mechanical Equipment such as Boiler and Turbine,, Crusher Plant /Batching Plant / Pumps / Compressor, etc. in, Power Plant, Petrochemical Plant Oil and Gas Plant

Overhauling and Repair assembly and disassembly of Steam Turbine (vendor: Shin Nippon Chinese boiler and turbine)

Boiler feed pump and gas compressor, ID & FD Fans, blowers

. Measures Techniques OF MTTR & MTBF indicators and RCF, RCM

Perform hands on repair, overhaul, combustion inspection activities, baroscopic inspection, online/offline washing, Steam turbine alignment, and all auxiliary systems maintenance. Maintain the history maintenance records.

All type of gear boxes, ball miles, agitators & high/ low pressure valves.

•Plate type heat exchangers, chiller, condensers/coolers and oil centrifuge.

All type of conveyor, screen, elevators and material handling equipment.

Preventive, Breakdown & Overhauling maintenance of equipment like:

•Centrifugal pumps-(single/multi stage, horizontal & vertical- gland/seal)

•Boilers & Turbine maintenance likebearing, barring, control v/v, ESV and auxiliary.

•Lobe type blowers, vacuum pumps, gear pumps & vane type pumps.

•Air compressors-(centrifugal, reciprocating & screw), fans and SA2 blower.

PLANNING:

Annual Maintenance plan to be prepared.

Budgeting : To support Power Plant Manager in preparation of annual cost planning w.r.t. to Mechanical Maintenance.

Resources: To plan required External Services / Internal Services / Manpower Management / Sp. Tools & tackles

Spares & Consumables: To Prepare for Annual / half-yearly requirement of Spares and consumables.

Understanding customer need and align plant maintenance.

Calibration & testing of Tools & Tackles once in a year.

Maintenance alignment of Rotary Equipment.

Alignment procedures of Engine and compressor (reciprocating and centrifugal)

Alignment procedures of Exchanger and Tube bundles.

Coupling fixing procedures of compressors.

Pumps and motor alignments (Rim and face, reverse, laser alignment0

Erection and alignment procedures of Flare stock.

Maintenance of Rotating Equipment’s, Package. Vibration monitoring of rotating equipment’s (Pumps, Compressor, Blowers). Lead the erection, commissioning & maintenance of Pumps, Centrifugal Fans, gas compressor and other rotating equipment’s. Inspection of completed works using P&I diagram, checking alignment of Pumps and Compressors, joint test and preparing punch list of pending activities. Preparing reports, document control, planning, workforce utilization, Inventory check of new equipment arrival and their spares, tools required for the performing the job. Major and Minor Overhauling, alignment of rotating equipment’s using laser alignment tool, preventive & corrective maintenance of Centrifugal Gas Booster Compressors (MAN Turbo) for Compressor stations,

Centrifugal Pumps (Flow serve, John Crane, Gould etc.), Reciprocating and screw Compressors, Positive displacement pumps, Diesel Generator. Pump Mechanical Seal repair. Installation of Dry seal gas Seal for Centrifugal Compressor and Mechanical Seal for Pumps.

Plant Shutdown Activities:

Worked in Naphtha cracker shutdown associated work with exchanger’s hydro jetting, hydro test, tube bundle replacement & retubing of tube bundle.

Associated with steam turbine rotor replacement activity of C3R (propylene) compressor turbine of 11MW in breakdown due to thrust bearing failure.

Failure analysis with root cause of Rotary & Static equipments.

Execution of preventive maintenance scheduled jobs.

Strategic Planning:-

Maintenance of Boiler Pressure Parts, Mills, Fans and Auxiliaries.

Maintenance Turbine and Auxiliaries Equipments and Piping.

Analysis and Reporting of machine and problem.

Promptly attend plant upsets and perform troubleshooting for all type of Machinery and assist operations at all events.

Attend major shutdowns, solo runs and over speed trip tests.

Support other divisions and contributes in the teamwork activates

Follow up all gas turbines spare parts stock balance. Follow up the inventory safety stock quantities, min/max quantities, land long lead items.

Review maintenance procedures, job plans, standing instruction, operating manuals, and to Update Company’s manuals for safe maintenance and operation.

Rotating Rotating Equipments:

Execute all maintenance routines in time. Participate in condition monitoring checks on gas turbines, notify any abnormality or malfunction. Monitors the operational performance of the gas turbines, running parameters and auxiliaries operations using the condition monitoring techniques. Coordinates and establish the relative records and database. Perform vibration analysis and implement the monitoring program for both offline data and online data.

Perform gas turbine overhaul and repair, identify spare parts from manufacturer drawing and spare parts list. Arrange all necessary resources for all type of maintenances.

Company : Saudi Arabian Oil Company (Saudi Aramco)-Al-Hoty Co Ltd KSA, Shaybah NGL Project.

Position : Senior Construction Specialist – Erection & Commissioning

Project : NGL Shay bah (Saudi Aramco) K.S.A

Period : 05/08/2013 to 31/01/2015

Responsible for Design, Erection & Commissioning of Mechanical Static and Rotating Equipment’s, Skid packages of Equipment’s. Site & Construction Management & Resource Planning.

Complete project co-ordination with engineering, supplies and site activities for timely completion. Interface with Customers, Consultants, Internal service department.. Co-ordinates with all discipline engineers and supervisors in the field organization’s-ordinates with the client’s representative. Co-ordinates with the vendor service engineers.

Attends daily tool box meeting, daily group meeting, and weekly meeting with Contractor and Sub-Contractor.

Erection and alignment of static and rotary equipment.

Erection and alignment procedures of Engine and compressor (reciprocating and centrifugal)

Erection and alignment procedures of Exchanger and Tube bundles.

Coupling fixing procedures of compressors.

Pumps and motor alignments (Rim and face, reverse, laser alignment0

Erection and alignment procedures of Flare stock.

Erection and alignment procedures of EOT CRANES and its RAILS.

Erection and alignment procedures of Static equipment’s like Vessels, Tanks, and Reactors

Installation of Rotating Equipment’s, Package. Vibration monitoring of rotating equipment’s (Pumps, Compressor, Blowers). Lead the erection, commissioning & maintenance of Pumps, Centrifugal Fans, gas compressor and other rotating equipment’s. Inspection of completed works using P&I diagram, checking alignment of Pumps and Compressors, joint test and preparing punch list of pending activities. Preparing reports, document control, planning, workforce utilization, Inventory check of new equipment arrival and their spares, tools required for the performing the job. Major and Minor Overhauling, alignment of rotating equipment’s using laser alignment tool, preventive & corrective maintenance of Centrifugal Gas Booster Compressors (MAN Turbo) for Compressor stations,

Company : FICTHNER CONSULTANT INDIA PVT LTD CHENNAI

Position : DY- CHIEF ENGINEER – Maintenance

CLIENT : UTKAL ALUMINA INTERATIONAL PVT LTD ORISSA

PROJECT : POWER PLANT

Period : 02/05/ 2011 TO 04 /06/2012

KEY RESULT AREAS

Plant Maintenance:

Maintenance of equipments viz. pumps, compressors, steam turbine, heaters, heat exchangers, columns, vessels, reactors, ID fans, cooling tower, storage Tanks, spheres, pipe line, and Flares system etc.

Worked in JERP (Jam agar Export Refinery Project) for Commissioning of Propylene Recovery Unit in Reliance Industries limited.

Rotary & Static Equipments:

Maintenance & total overhauling of rotary equipments like centrifugal, reciprocating & screw compressors, centrifugal, reciprocating, screw & gear pumps, steam turbines, I D fans, blower etc.

Routine maintenance activities of all static equipments like fired Heaters, reactor, Heat Exchangers, Vessels, Columns, Tanks, Sphere, Cooling tower & associated piping.

Company : SPIE OIL AND GAS MIDDLE EAST L.L.C ABU DHABI U.A.E

Position : LEAD MECHANICAL MANAGER – Maintenance

Contractor : EPCM SNC LAVALIN / WORLY PARSION

CLIENT : Emal Aluminum Company

Period : JAN-2010 to DEC -2010

Maintenance of Rotary Equipments:

Fans, Pulverizes, compressors, Pumps, High Pressure Valves, Dampers, Gates, Ducts, Coal Piping

Responsible for Planning, coordination & day to day Running, Preventive, Predictive and Break-down maintenance of Compressors & Air driers of unit

Apart from the above also responsible for day to day administrative exercise like preparing annual overhauling plan, budget estimation, capital expenditure plan, finalizing AMC & service order, PM & Lubrication schedule of the equipment, developing alternative vendors, drawing developments, maintaining QMS, EMS & OSHAS for the department, material requisition & inspection, controlling spare parts consumptions, maintaining spares & tools inventory, etc.

Mechanical Maintenance/Troubleshooting:-

Scheduling and planning proactive, preventive and planned maintenance jobs with key focus on spares availability and root cause analysis.( RCF ) .

Preparing maintenance plans/schedules for reducing machinery downtime to minimum for ensuring smooth production.

Ensuring maintenance of all documents as per IMS requirements.

Overseeing system up gradation for smooth operations and escalation in productivity.

Analyze equipment condition and performance evaluation.

Gear boxes: worm and worm wheel gear box, step up gear box, types overhauling and trouble shooting, and assembly jobs..

Pumps: Low capacity to high capacity pumps, single and multistage pumps, Such as major overhauling, mechanical seal renewal and assembly, bearing assembly both journal and antifriction bearings, Alignment both Rim and - face and Reverse techniques. Lube oil console for high speed pumps, of seal flushing and quenching system etc..,

Overhauled all type of equipment both Dynamic & Positive displacement pumps such as Centrifugal (single - Multistage both vertical

And horizontal split), Plunger-Piston pumps, Gear pumps, Screw pumps Diaphragm pumps.

The works covered with obtaining complete check list of the dismantled equipment & keep record.

Inspect & replace all the Moving parts (like impeller, piston-plunger, bearing and wear rings) & Stationary parts (like bearing housing, valves, packing, bushings, and lantern ring).

Check and maintain all the clearance like front, back clearances, wear ring clearances,

brg.clearances & Thrust bearing clearances.

Mechanical seal inspection and repair than replace.

In plunger pump Full service of crank case, Valve block NRV assembly and fixing.

Mfrs : Sulzer, Uraca, Nuovapignone, Micro finish, flowserve, ingersoll-rand, Kirlosker

Mfrs: Johncrane, Burgman, Microfinish, Eagle ponawalla Seals.

Compressors: Installation, Service, and Repairs Reciprocating compressor- single and multistage, single acting and double acting types and major jobs such as crankcase overhauling, piston assembly, valve assembly, lubrication system cooling water system maintenance and alignment jobs.

The work covers with Overhauling, rotor renewal, Radial and Thrust bearing repair & renewal, labyrinth set replacement, rotor axial & radial centering, Seal renewal. And routine checkup of centrifugal compressors. Trouble shooting. Worked in both horizontal split and vertical split type compressors. Removal of floating seal and checking and assembling can be done. Working in 5, 6, 9 stage compressors

Gear boxes: worm and worm wheel gear box, step up gear box, types overhauling and trouble shooting, and assembly jobs.

Blowers and Fans: Boilers and heaters fans and fin fan coolers fans rotor assembly, bearing assembly and blade angle settings, end tip clearance setting jobs..

Air Fin fan Coolers: Tip Clearance, Hub and Gear Box with Motor Alignments.

Agitators: Assembly and overhauling jobs.

Centrifuges: Rotor assembly, hydraulic drive overhauling, assembly and trouble shooting jobs,

TRAINING COURSES ATTENDED

Health, Safety & Environmental Protection

First Aid & Rescue operations.

Permit to Work System-Preparation & Issue

Hazard Analysis Operability Study

Condition monitoring and asset management

Company : HOFICONS INDUSTRIAL SERVICES PVT LTD CHENNAI.

Position : “DEPUTY MANAGER” – Maintenance

Project : CHETTINADU POWER PLANT 15 MW KEELAPALUR ARIYALUR. INDIA

Period : 05 -06-09 TO 08-01-2010

DUTIES & RESPONSIBILITIES :

I have got Mechanical Maintenance involving Routine, Preventive and Breakdown maintenance such as Rotating Equipments coal feeder, Bulk Material handling system. Coal handling system, Ash handling system, steam turbine, steam boiler AFBC 45 MW, 100 MW & Site drawings, costing, tendering, planning schedule of man power and contact bill records, and Rotary Equipments, chutes, dust, bowl, mill, kiln, belt conveyor bucket elevator, jaw crusher, pipeline, dust collector, bag filter, Drag Chain Conveyor, ESP Rotary feeder and ID and FD fans, valves, gear box, motor, coupling alignment, maintenance work reciprocating and centrifugal pumps and compressor, plant and Machinery Equipment. pressure vessels, parts, heat exchanger, trays column vessels, economizer, steam drum LP HP heaters, storage tanks, drums, high pressure and low pressure traps of vessels, chimneys ESP Hopers Air Pre-heater, Super Heaters, Dereator cooling Towers, ducts and chutes.

High Pressure Boiler:

M/S Thermax Boiler,Pune (515 Degree centigrade, 89 Kg/cm2, 68 TPH, 2181 m2 Heating surface area), Water tube, Natural circulation, Balanced draught combustion control by VFD, Tubular air heater, Coal based Fluidized bed combustion (AFBC

Boiler : 3x68TPH Single drum AFBC Boiler

Make : Thermax Babcock and Wilcox Pvt Ltd–Pune.

Turbine : 3x15 MW, 5773 rpm, Bleed-cum condensing,

Impulse and reaction turbine.

Make : Shin Nippon Machineries Pvt Ltd – Japan.

Alternator : 3x18750KVA, 15000KW, 1500 rpm, 0.8 p.f lag

Make : TDPS – Bangalore.

Turbine:

15 MW condensing cum three extractions (M/S Shin Nippon Machineries Ltd, Japan).

Air Cooled Condenser (M/S GEA Cooling Tower, Chennai).

505 Woodward Governor.

NATURE OF WORK:

Operation & Maintenance works in Boiler and Valves in the Boiler i.e. safety valve(TYCO SANMAR), Gate valve, Globe valve etc.,

Operation of Turbine & Maintenance works in Turbine area i.e. Traps etc.,

Operation & Maintenance works in all Rotating Equipments like Boiler feed pump, Fans, Centrifugal pump etc.,

Operation & Maintenance works in DM plant.

Operation & Maintenance works in Crusher, Vibrating screen etc.,

Operation & Maintenance works in Compressor.

Operation & Condition Monitoring and check the Balancing of Fans..

WORKING EXPERIENCE

Company : KHARAFI NATIONAL W.L.L KUWAIT

Position : “SENIOR INSPECTOR” - Maintenance

Project : AROMATIC (K.P.P.C) KUWAIT PETRO CHEMICALS

Period : 26-01-08 TO 28-02-09

DUTIES & RESPONSIBILITIES :

Handling the assigned projects in entirety ensuring utmost quality, test plan, inspection of rotary and static equipments – Pressure vessels heat exchangers, compressors, valves & piping structures.

Maintenance of a equipments such as pressure vessels, parts, heat exchanger, trays column vessels, economizer, steam drum LP HP heaters, storage tanks, drums, high pressure and low pressure traps of vessels, chimneys ESP Hopers Air Preheaters, Super Heaters, Dereator cooling Towers, ducts and chutes.

Company : DODSAL ENGINEERING PTE LTD STATE OF QATAR

Position : SENIOR ENGINEER – Maintenance

Project : COMMON SEA WATER COOLING PROJECT - QATAR

Duration : MAY 2007 TO NOV-2007

DUTIES & RESPONSIBILITIES :

Mechanical Maintenance of equipments such as pressure vessels, parts, heat exchanger, trays column vessels, economizer, steam drum LP HP heaters, storage tanks, drums, high pressure and low pressure traps of vessels, chimneys ESP Hopers Air Preheaters, Super Heaters, Dereator cooling Towers, ducts and chutes.

Mechanical Maintenance of involving routine, preventive and breakdown maintenance of a Pumps, Compressor, Valves, ID fans, FD fans. ESP Fans.

Company : Saudi Techint Ltd. (K.S.A)

Position : Mechanical Engineer –Maintenance

Project : SABIC-UNITED PETROCHEMICALS

Duration : May 2005 to Feb. 2006

DUTIES & RESPONSIBILITIES :

Handling the assigned projects in entirety ensuring utmost quality, test plan, inspection of rotary and static equipments – Pressure vessels heat exchangers, compressors, valves & piping structures.

Inspection of materials necessary for installation / erection in accordance with given isometric plan.

Preparation & implementation of maintenance plans.

Supervision and re-erection off auxiliary equipments non pressure parts pressure piping rotary Equipment and balance of plant.

Supervision and inspection of rotary and static equipment installation testing start up and preparation of operation procedures.

Equipments operation and maintenance and commissioning of entire system the job involved planning of the entire work ensuring adherence to schedules and inspection and quality control of the job.

Working Experience in India : 1993 to 2005

Company : Madras Aluminum Company Ltd Power Plant Mettur Dam

Position : Mechanical Engineer – Maintenance

Duration : 2 years

DUTIES & RESPONSIBILITIES :

I have got Mechanical Maintenance, Installation of Equipment such as Rotating and Static equipment, Preventive Maintenance Break down Maintenance and Shut Down Maintenance coal feeder, coal handling system, ash handling system, steam turbine, steam boiler FBC 75 MW & Site drawings costing tendering planning schedule of man power and contract bill.

Records static and Equipments chutes dust bowl mill kiln belt feeder and ID and FD fans.

Valves, (Gate Valve, Ball Valve, Check Valve, Plug Valve and Control Valve) gear box motor coupling alignment maintenance work reciprocating and centrifugal pumps and compressor, plans and Machinery Equipment.

Company : Promac Engineering Industries Ltd, Bangalore,/ India.

Client : PETRO CHEMICAL PLANT - UMARANGUR ASSAM

Position : Mechanical Engineer – Maintenance

Duration : 6 Years

DUTIES & RESPONSIBILITIES :

I have got Mechanical Engineer involving routine, preventive and Breakdown maintenance such as Rotating Equipments of Critical Equipments Pumps, ID Fan, ESP Fans, PA Fans, Coal feeder, Bulk Material handling system. Ash handling system, Site drawings, costing, tendering, planning schedule of man power and contact bill records, and Rotary Equipments, chutes, dust, bowl, mill, kiln, belt conveyor bucket elevator, jaw crusher, valves, gear box, motor, coupling alignment, maintenance work reciprocating and Centrifugal pumps and Compressor, plant and Machinery Equipment.

Conduct daily and reliability meetings with maintenance departments for smooth and reliable.

Follow up day to day maintenance activities of the plant and related work

requests, of the plant equipment

Provide plant orientation & training to the newly recruited operators.

Condition of plant equipment and machinery of gear box, motor coupling etc.

Company : P.S. Haribabu Construction and Engineers, India

DALMIA CEMENT PLANT DALMIAPURAM.

Position : Mechanical Engineer – Maintenance.

Duration : 3 years

DUTIES & RESPONSIBILITIES :

Maintains nominal stocks of engineering spares and consumable materials at site and monitors Usage to meet plant requirement Establishes appropriate shift coverage by Technicians thus ensuring immediate and competent.

Machinery condition monitoring reports and vibration analysis records Coal feeder, Site drawings costing tendering planning schedule of man power and contract bill.

Mechanical Maintenance of Pumps, Compressor, Valves, ID fans, FD fans. ESP Fans

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(R. SURESH KUMAR)

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