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Senior QA/QC Inspection Specialist

Location:
Sfax, Tunisia
Posted:
December 06, 2016

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Resume:

CURRICULUM VITAE

SAMI REBAI

Senior QA/QC Inspector

** ***** ** **/** & Inspection Experience

Personal Details

Date & Place of Birth: 23-March-1972, Sfax- Tunisia Nationality: Tunisian

Social Status: Married/ 1 Child

Physical appearance: Medium/ ~82 Kgs x 1.75 mtrs

Place of Residence: Sfax – Tunisia

Address/ BP No.8 - Cité Bourguiba

Sfax - 3094 – TUNISIA

Email/ acxr7y@r.postjobfree.com

Mobile/ +216-**-***-*** / +216-**-***-***

Degrees

December 1995: Bachelor Degree in Electro-mechanical Engineering – Mechanical Engineering Department – Ecole Nationale d’ingénieurs de Sfax (E.N.I.S.) (Sfax National Engineering School – TUNISIA)

June 1991: High School last year Certificate (BACCALAUREATE National Examination Certificate) – Scientific-Mathematics Section – Sfax, TUNISIA

Additional Trainings

2013: NDT Level II in Eddy Current Testing of Welds (recertification to ASNT SNT-TC-1A Level II) – by Talon NDT Ltd. (Aberdeen, UK)

2009: Blohm & Voss handling & hoisting equipments products inspection Course – by Blohm & Voss, 2009: BOSIET (Basic Offshore Safety Induction and Emergency Training/ including HUET & EBS) by ISTC (International Safety Training Center, Malta) 2008: Shear Wave Ultrasonic inspection - by APAVE (France). 2007: Visual Weld Inspection - by APAVE (France).

2004: Eddy Current Testing of Welds (PCN Level II) – by Talon NDT Ltd. (Aberdeen, UK) Lifting Equipment Inspection – by BRIDON (Aberdeen, UK) & by Lifting Management Ressources Ltd. (Aberdeen, UK)

2004: Drilling Rig Components Inspection Workshop – by MODUSPEC ENGINEERING Int. 2003: Pipe Mill Inspection of Seamless OCTG Products – Company Qualification Certificate 1998: Field Inspection of Tubing and Casing Products – Company Training Visual Field Inspection of NEW VAM Premium Thread Connection and VAM Products on Tubing and Casing products – by Vallourec & Mannesmann Services – France Magnetic Particle Testing and Liquid Penetrant Testing (ASNT SNT-TC-1A Level II) – by Talon NDT Ltd. (Aberdeen, UK)

1997: Field Inspection of Used Drilling Equipment (BHA and Drilling String) to various standards (API- RP 7G and DS-1), Machine Shop Thread Gauging of New Recut Rotary Shouldered Connections, Inspection of Handling & Hoisting Equipment - Company training Examination & Testing of Lifting Gear and Offshore Cargo Carrying Units - Company training Experience/ Professional Skills

Feb 1997 – Present: NISER International Tunisia

2004 thru Present

Third Party Pipe Mill QA/QC Production Surveyor

Q.A./Q.C. Third Party Inspection and Supervision of Seamless Line Pipe Manufacturing (Hot Rolling, Heat Treatment, Mechanical Tests & Chemical Analysis, Full length NDT by Ultrasonic and/or Electromagnetic, Prove-up, Visual & Dimensional Inspection, Hydrostatic Test & Finishing)

Practice and use of related applicable standards and specs (Acc. to API-Spec. 5L and DNV- OS-F101) and related ASTM Codes

Q.A./Q.C. Inspection of Line Pipe external Coating process (3-Layer extruded Polyethylene/Polypropylene Coating)

Q.A./Q.C. Inspection and Supervision of Seamless Casing, Tubing and Accessories Manufacturing and Threading of End Connections – in Carbon Steel Pipes and 13%-Chromium Steel Pipes

Practice and use of the related applicable standards and specs (Acc. to API-Spec. 5CT, API- Spec. 5B and API-RP 5B1 for API Connections and Manufacturer’s Specs for Premium Connections) and related ASTM Codes

Familiar with different API and Premium Thread Connections used on Casing and Tubing Products and the applicable manufacturer’s Thread Gauging Procedures – VAM Series

(NEW VAM, VAM TOP, VAM ACE HSC (High Sealed Connection), Tenaris Blue Connection and Antares Connection (Tenaris Connections

Liaise with customers in reviewing and approval of purchase orders related official quality control documents (Quality Control Plan/Inspection & Test Plan and Manufacturing and Processing Spec) issued by the manufacturer vs. applicable standards, customer’s specs and manufacturer’s specs.

Attending Pre-Production Meetings under customer ‘s request and issuing Minutes of Meeting Report

Reporting to customer daily progress of order production and processing for conformance to all requirements – Liaise with all involved responsible parts or team onsite to achieve smooth work performance.

Inspection Field Trained by Hours

Eddy Current Testing Level II TALON NDT 24

Liquid Penetrate Testing Level II TALON NDT 24

Magnetic Particle Testing Level II TALON NDT 24

Visual Welding Inspection APAVE 24

Ultrasonic Testing APAVE 40

Lifting Equipment Examination BRIDON 24

Providing additional services (based on the scope of inspection services)

Tubular goods loading survey on board shipping vessels

1997 thru 2004

Senior NDT Field Inspector Level II of Drilling Equipment and OCTG

Field Inspection of various used drilling equipment and tools (Visual, Dimensional and NDE of Drilling String/ Drill Pipes, Drill Collars, Stabilizers, Drilling Tools, Fishing Tools, - Practice and use of the applicable inspection standards and specifications (API-5D, API-7-1, API-RP 7G- 2, DS1, NS2

Machine Shop Thread gauging of Rotary Shouldered Connections (Various types of drilling string API connections), Tubing and Casing Thread Connections (API and Premium Connections) (API- 7-2)

Inspection services according to API Specification 5B, Drill Stem Inspection DS-1 and NS-2 for the following equipments and tools: Tubing, Casing, BHA equipments, Down-hole tools, Hoisting

& handling tools, Fishing tools

Performing and monitoring Drill Pipe Inspection in accordance to API Specs, DS1, NS2 or client standard

Electromagnetic (EMI) Mobile Computerized Inspection/ by "SONOSCOPE" Inspection Unit (for pipe body) - by "SONOSCOPELOG" Inspection Unit ( EMI for pipe body inclusive Electromagnetic Wall Loss measurement system)

Internal coating condition inspection with Boroscope

Internal MPI on Upset Areas (with Video Monitoring)

Flux Inspection (Wet fluorescent MPI/ Blacklight)

Magnetic Particle Inspection Full body

Pipe body inspection by Visual and Dimensional (Pulse/Echo Ultrasonic Wall Thickness measurement and OD Gauging using Snap Gauge)

AC Yoke Inspection (Wet MPI by Black Magnetic Ink and White Paint Contrast)

Ultrasonic Inspection (UT)

Liquid Penetrant Inspection (Dye Penetrant)

Thread Visual and Dimensional Inspection (by visual & using profile gauge)

Straightening

Demagnetizing

Rotary Shouldered Connections Refacing

Inspection and examination of Hoisting and Handling equipment (Visual, Dimensional and by Magnetic Particle) including Elevators, Rotary Slips, Hook, Bails, Crown Block Sheaves

Gauging and Dimensional Inspection on OCTG API Connections and Premium Connections - VAM Series (NEW VAM, VAM TOP, VAM ACE HSC (High Sealed Connection), Tenaris Blue Connection and Antares Connection (Tenaris Connections), Hydril PH6,

Field Inspection of Casing and Tubing - Visual Thread Inspection (Acc. to API-RP 5A5) - API & Special Drifting / Completion of Tubing and Production String Run-in-Hole Supervision.

Cooperate with TH HILL company whenever their supervision is required by customer to carry- out inspections on all drilling contractor equipments,

Welds inspection for any surface defects or discontinuities by visual, Magnetic Particle or Eddy Current Inspection on welded ferromagnetic steel assemblies. Providing additional services (based on the scope of inspection services)

Examination, Assist for the Re-certification of lifting gear & appliances

Load testing of lifting gear & appliances (BOP Runway Beams, Air Winches, Pad-Eyes underneath Crown Block Substructure and Rig Floor Substructure)

1997 thru 2004

Lifting equipment examiner:

Examination and Testing of Lifting Equipment/ Safe use and re-certification of various types of lifting gear and appliances – Practice and use of the related standards, specifications and regulations (Acc. to Various Specs. of the British Standard, The Lifting Operations and Lifting Equipment Regulations-LOLER and DNV), Cargo Carrying Units (Containers, Baskets, supplied for Offshore Drilling Rigs and Production Platforms (Acc. to BS EN 12079 and DNV 2.7.1), Slings (Wire Rope and Nylon Webbing), Shackles, Pad-Eyes, Eyebolts, Chain Blocks, Pull-Levers, Snatch Blocks, Electric Hoists, Gantry Beams, Runway Beams, Pedestal Cranes, Winches, Special Use Lifting Tools (i.e: Spreader Beams, BOP Lifting Clamp),

Periodic Lifting equipment inspection (fixed lifting gear and appliances at customers locations) at both Onshore and Offshore installations /

Onshore/ at Gas Fields Production Plants

>> BG Tunisia / Hannibal Gas Plant – Sour Gas Plant

>> BAPETCO Egypt / BED-1, BED-2 & BED-3 Fields Gas Plants Al-Obayedh Field Gas Plant

Offshore/

>> BG Tunisia / ‘Miskar’ & ‘Hazdrubal’ Gas Fields Production Platform

>> at Offshore Drilling Rigs / ‘Bennevis’ (Pyramid Drilling – Egypt), ‘Sea Explorer’ (Forasol Drilling – for Total Libya), ‘Bradford Dolphin’ (Dolphin Drilling – Tunisia & Libya)

Customers’ Lifting equipment management service including notification of equipment inspection certification run-out.

Worldwide Customers’ and Pipe Mills References

Pipe Mill Q.A/Q.C Inspection Services

1. Czech Republic / > Mittal Steel Ostrava (former Nova Hut Ostrava) (Ostrava) 2. Russia / > Volzhskiy Pipe Plant (Volzhskiy / Volgograd),

> Sinarskiy Pipe Plant (Kamensk-Uralskiy / Sverdlovsk) 3. Italy / > Tenaris-Dalmine (Bergamo / Lombardia)

> Socotherm S.p.A - Adria Plant (3-layer PE/PP Coating on pipes)(Adria / Rovigo Province)

4. China / > Pangang Group Chengdu Iron & Steel Co., LTD. (CSST) (Chengdu / Sichuan Province)

5. Japan / > Nippon Steel & Sumitomo Metals Corporation (NSSMC) (Wakayama City)

- Small Size Seamless Pipe Mill (Kainan Works - Wakayama City),

- Medium Size Seamless Pipe Mill (Wakayama Works).

> NSSMC Fine Technology (Coupling Shop) (Kashiwara - Osaka City)

> Mitake Seisakusho Co. (Thread Processor) (Wakayama City)

> Tenaris-NKK Tubes (Kawasaki City / Kanagawa Prefecture) 6. Austria / > Voestalpine Tubulars (Kindberg)

7. France / > Vallourec & Mannesmann Tubes – Aulnoye-Aymeries / OCTG Threading and Finishing Mill

> Vallourec & Mannesmann Tubes – Deville-Les-Rouen / Pipe Mill (Rouen)

> Vallourec & Mannesmann Tubes – St. Saulve / Pipe Mill 8. Germany / > Vallourec & Mannesmann Tubes – Rath – Düsseldorf / Plug Pipe Mill & Pilger Pipe Mill

Field Inspection Services / Inspection of Drilling Equipment – Testing of Lifting Equipment 1. Tunisia / - Oil & Gas Operators/

> British Gas (Hannibal Gas Production Plant, Miskar and Hasdrubal Offshore Gas Field Production Platforms),

> Preussag Energie,

> Premier oil,

- Drilling Contractors/

> Compagnie Tunisienne de Forage (‘CTF’/ Tunisian National Drilling company),

> Santa Fe Drilling (Offshore Rig-136),

> Dolphin Drilling (Offshore Rig ‘Bradford Dolphin’),

> Helmerich & Payne Drilling, Inc.

- Service Contractors/

> Schlumberger Overseas

> Expro Group

> Baker Oil Tools

> Smith’s International

> Weatherford

2. Algeria / - Oil & Gas Operators/

> Sonatrach-Anadarko (Groupement Berkine/ Hassi Berkine Oilfield),

> Sonatrach-Organisation Ourhoud,

> CEPSA (Ghourd El-Kharouf Oilfield),

- Drilling Contractors/

> Entreprise Nationale de Forage (ENAFOR) (Rig-29),

> Entreprise Nationale des Travaux de Puits (E.N.T.P.)(Rig-184, Rig-186 and Rig-T40),

> Schlumberger Sedco-Forex (Rig-36),

> Nabors Drilling (Rig-810 and Rig-288)

3. Egypt / - Oil & Gas Operators/

> Badreddine Petroleum Co. ‘Bapetco’ (Shell and Egyptian National Oil Company Joint Venture) >> Western Desert Region Gas Field/ Badr-1, Badr-2 and Badr-3 Gas Refining Plants; and Al-Obayedh Gas Refining Plant)

- Drilling Contractors/

> Pyramid Drilling (Offshore Drilling Rig ‘Bennevis’),

- Service Contractors/

> Halliburton Overseas >> Cairo Kattamiya Base, Ras-Shukeir Base and Marsa Matruh Base

> Tidewater (Offshore Supply Boats for Offshore Drilling Rigs)/ Ras-Shukeir, 4. Libya / - Oil & Gas Operators/

> Wintershall,

> Total-Libya

> Repsol-Libya

- Drilling Contractors/

> Haniel & Lueg Gmbh,

> Forasol (Offshore Drilling Rig ‘Sea Explorer’),

- Service Contractors/

> Schlumberger Overseas >> 103A - WCP Base, 103A - Wireline & Testing Base, Zella Base, Zolton Base, Abu-Attifl Base

> Baker Oiltools, Tripoli Base

Languages Skills

English, Arabic and French / fluent (Read, Spoken and Written)

German / Basic (Beginner)

Computer Skills

Microsoft office (Word, Excel, Power Point, Outlook)

Internet, Web Surfing

Driving License

1993: Tunisian Driving License.



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