MAHENDRA B. KHAIRNAR

+91-989******* / +91-758*******.

acxr48@r.postjobfree.com / acxr48@r.postjobfree.com

Apercu

Total 23 years of Industrial experience in production, Process Enhancements and Manpower Management, Quality,Admin with M/S Videocon Industries limited Chitegaon, Aurangabad as an Officer – Production, Quality, Innovation. M/S Shree Industries Pune as a QA & Admin & M/S VipulsPlastocraftsPvt.Ltd. as Quality Incharge.Experienced in managing cross functional activities encompassing quality of the product and proficiency in coordinating with the vendors, enhancing their process operations; thereby achieving the required quality level Customer satisfaction, support & problem solving.

Significant expertise in development of Products & production aids for machining. Excellent communication, analytical and problem solving skills. Currently doing Automation Comprehensive.

Core Competencies

Production & Planning Operations ~ Industrial Engg. ~ Quality Operation ~

Research & New Product Development ~ Project Management ~ General Administration

~ Man Management, Automation Comprehensive(PLC,SCADA,HMI(Allen Bradly & Simens plc),Control Hardware Design, Hand on Project Integration).

A.Quality Operation

QMS & EMS Implementation

Ensured adherence to the various quality measures viz., ISO 14001, OHSAS 18001, &ISO/TS 16949 by maintenance of appropriate requisite documentation/ records.

Devising and implementing process & quality plans & undertaking SPC study for critical parameters. Implementing customer specific quality system activities.

Reviewing analytical documents, SOPs, general test procedures, protocols and their summary reports.

B.Production & Planning Operations / Supply Chain

Managing the production related tasks including planning, control and trouble shooting in co-ordination with related dept.

Optimising man & machine utilisation to achieve pre set production targets.

Advance planning of procurement functions, involving cost estimation, contract negotiations & finalization for purchase of all Services and goods.

Developing a dedicated and alternate vendor source for, achieving cost effective purchases and reduction in delivery time.

Monitoring discipline at the shop floor for an accident free & safe work culture.

Answerable for complete supply chain operation from raw material, vendor, stores, final product to end user

C.New Product Development & Technical Support

Undertaking product development after requirement analysis, finalizing specifications and prototype development.

Preparing of stage wise operation drawings to meet technical specification of Finish Product as per Customer Drawing.

Selecting appropriate Machinery & Tooling process wise and their procurement.

Facilitating new product development initiative with key focus on Quality, Cost & Delivery; developing components in conformance to pre-set technical specifications.

D.Process Improvement/ Industrial Engineering

Implementing and monitoring Quality System to facilitate smooth functioning of overall PRODUCTION operations and enhance operational efficiency.

Ensuring reduction in line rejection and cycle time of PRODUCTION, man hour and raw material inventory.

Analysing various processes / applications and recommending process modifications and equipment

calibrations to enhance operational efficiency.

Cycle time and Model changeover time reduction through various Kaizen activities.

Manpower reduction through Line balancing & various Kaizen activities.

Work standardization and Line balancing through operation time analysis and system improvement through making of Material and information flow diagram.

= Automation Comprehensive (PLC, SCADA,HMI(Allen Bradley & Simens plc),Control Hardware Design, Hand on Project Integration).

E.Man Management

Directing, leading and motivating workforce; imparting continuous on-job training for accomplishing greater operational effectiveness / efficiency.

Working on succession planning of the workforce, rendering technical guidance to the staff & resolving interpersonal issues & working towards a harmonious work environment.

Identifying the training needs of sub ordinates and grooming them for higher responsibility.

Employment Recital

VIDEOCON Industries Ltd. Aurangabad as Officer / Production, Quality (CTV Division).

Shree Industries,Pune as QA & Admin.(Plastic &uPVCMolding).

VipulsPlastocraftsPvt.ltd.pune as Quality Incharge (Automobile/Auto ancillary)

Responsibility Officer Production & Quality, Admin.& QA Head(23yrs)

Significant involvement in ensuring product quality along with meeting

production target for existing product or when new product launched into

production.

Introduce In-process Quality check point based on customer feedback to

avoid the rejections.

Working for implementations of techniques like 5S, Six Sigma for improving the

operational efficiency.

Supervised the M.I. line for better quality and quantity of the chassis.

Coordination to develop the New F.A. Line for 29"sets for Production.

To handle and working the process of ELT.

Present working in Quality Dept. CQA, LQA and OQA.

G lot acceptance and clearance as a Quality view from production.

To take counter measure and action on rejected lots and take care the

problem not repeat in future the same.

To support the production dept.for smooth and Quality wise product to produce.

Now taking training of Automation Basics,PLC Technology,SCADA,HMI,Control Hardware Design,Hands-On Project Integration.

Quality Implementations

Working for Six Sigma team as the" GREEN BELT" for the Chassis Quality

Improvement in F.A.

Implementation of new objectives on chassis line to ensure the mistake

proofing in process.

Periodic checking of the A.I.D. quality for the better result in chassis quality.

Process Enhancements

Modification in process flow, working practices etc.for controlling & reducing

rejection in process.

Implementing 5S, Six Sigma techniques for enhancing the operational

efficiency.

Major Achievements

Suggestion awards for the picture tube quality improvement & At Q.C.F.I. Aurangabad

“Best of the Best “six sigma award.

At Videocon Industries Ltd.Chitegaon, Aurangabad

Working on Six Sigma “Green Belt “project using DAMIC methodology.

Setting up of new Final Assembly line and achieving production target along

with Imparting online.

Training to new un-skilled/semi-skilled manpower.

Won "BEST OF THE BEST SIX SIGMA PROJECT" award in Q.C.F.I.project

Presentation event held at Aurangabad.

CPT alignment Purity & Conversion.(YAMMING)

Specific Training/ Seminars / Membership

One day workshop on ISO.

Underwent 2 days Six Sigma Green Belt training.

One day workshop on TPM & SAFETY.

Academic Credentials

Diploma in Industrial Electronics with Higer second class from Bombay

Technical Board, Bombay, Maharashtra

S.S.C.with First Class from shivajiMadhaymicVidyalaya (shewali), Sakri, Dhule,

Maharashtra.

Major Project at Diploma –Line Frequency Meter (TRANSDUCER)

Computer Awareness

Operating Systems - Windows 98, 2000, 2007 XP

Applications - MS office, Known & user with my SAP PP & QM Module.

Salery Drawn:- 4-Lakh/anum.

Personal Details

Permanent Address : "SAIKUNJ”, Flat no.26,B-Wing,

1st floor, Wadgaon –Bk. Pune.

Near SinhgadRoad,Pune.

Maharashtra.- 411041.

Language Known : Marathi, Hindi, English.

Hobbies : Reading, Playing Cricket and Basket Ball, Kabbaddi.

Declaration.

I hereby declare that the information given above is true to the best of my Knowledge. I will make it my earnest endeavour to discharge competently and carefully the duties you may be pleased to entrust with me.

Date: Mahendra B. Khainar

Place: Pune.

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