Key Skills

Profile Summary

Offering a career of over 18 years chronicled by well-earned success in the plastic industry

Rich experience in managing Production, Operations, Maintenance & Marketing with key focus on top-line and bottom-line profitability by ensuring optimal utilization of resources

Developed the strategy & roadmap for various projects of Plastics

Excelled in introducing new organizational change, enhancing organization operations with widespread involvement of employees at all levels through various Quality Management

Leveraged skills in ensuring smooth functioning of overall maintenance operations as well as enhancing operational efficiency and excellence in ensuring that plans are aligned with demand requirements

Exhibits a strong and firm approach to sustaining and encouraging safe work environments, and capabilities to streamline operations, applying continuous improvement principles to increase process and maintenance efficiency and company profits

Consistent track record of delivering results and building winning teams

Soft Skills

Education

Post Graduate Diploma in Plastics Processing Technology from CIPET (Central Institute of Plastics Eng. And Tech.) Guindy in 1994

Bachelor of Science (Chemistry) from HKRH Arts College,Uthmapalayam,(M.K.University) in 1993

Trainings

Comprehensive course on Hydraulics in Yuken India Limited (Bangalore)

Career Timeline

Work Experience

Jan’07-Feb’12 Bharath Plastics., Ambattur as Managing partner

Key Result Areas:

Supervising the overall planning, organization and management of all aspects of projects & maintenance operations, including general administration, budgeting, planning and policy development

Spearheading day-to-day activities, production schedules, raw materials standardization, implementing quality tools and allocating work for achieving monthly production targets

Enhancing the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for elevating them and documenting the same

Working out various requirements with respect to equipment, machines, manpower & monitoring overall operations for ensuring effective maintenance operations

Managing maintenance goal setting, activity scheduling and work allocation to ensure measurable goals, proper workload distribution, goal satisfaction and effective staff management

Planning engineering & maintenance activities, spare parts planning, execution of maintenance repairs and preventive maintenance thereby ensuring safe, reliable and effective operations

Ensuring periodic & preventive maintenance are appropriately scheduled & accomplished and emergency troubleshooting & maintenance support is readily available

Setting-up quality & maintenance standards, ensuring optimum utilization & deployment of available resources to achieve organizational objectives

Highlights:

Successfully reduced machine breakdown time by remarkable % through identifying defects and fixing the key areas of utilities

Ensured reliable operations of Essel & Kaushik moulding by developing methods and upgrading manufacturing processes to eliminate waste, reduce cost and improve overall productivity & quality; liaised with QUALITY departments to meet internal customer needs

Managed activities of productive maintenance(e.g. 25 unionised hourly maintenance and 3 engineering supervisors and a stationary engineer) resources and labour, repair and maintenance budget .

Administered predictive & preventative maintenance program and drove continuous line improvement by taking corrective steps

Reduced downtime by remarkable % by taking productive maintenance, monitored inventory, spare parts & consumables

Minimised downtime & failure rates by 10% and maximised productivity, led plant maintenance function supporting team operations

Previous Experience

Dec’96-Dec’06 Kaushik Moulding Pvt Ltd., Ambattur, as Production-in-Charge

Highlights:

Recognized for being the first to inform the management about transformer and stabiliser under capacity during the

Analysed root cause for All problems and implemented corrective action for improved equipment performance

Modified with latest equipment to aid & improve manufacturing process

Ensured proper servicing of cooling tower & compressor better utilization

Directed the modification process for zero error.

Executed preventive measure analysis identification and implemented corrective actions.

Aug’94-Nov’96 Essel Packaging Ltd, Vasind, as Production engineer

Highlights:

Smooth running of Production

Administered all maintenance related works

Played a key role in the quality implementation programme

Managed proper management information systems by timely reporting

Knowledge Purview (Technical)

Processing & Maintenance of all types of Injection moulding machines

Engineering Plastics for Automobile sectors

Commodity Plastics for House hold Appiances

Smoothly processed all types of Engineering plastics like Nylon,GlassfilledNylon,Polyacetal,ABS,Hips,PS Polycorbonate,Rigid pvc,Softpvc,

Injection Moulding:

JSW 450T

Windsor SP300T,SP180T, SP400T

GOLDCOIN 400T

PLASMAC 120T

Compressors:

Low Pressure: ELGI,

Chiller: COOLTECH.

Products:

Mixie parts,Revolving chairparts,washing machine parts,waterheater covers, vegitable crates,, Radiater top, brick molds,bus sheet,bus handle,pipe fittings,Paints, Resins, top covers,Railway parts, Fridge stand, Hatcheries flote parts and various Products

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