Engineer Manufacturing

CARL THELEMAQUE

* ******* *** **: 908-***-****

Springfield NJ, 07081 Email:**********@*****.***

PROFESSIONAL PROFILE

Accomplished Manufacturing engineer. Experienced validating process and equipment. Ability to support multiple production assembly lines and optimize process. Fluent to communicate, read and write in English, French and Spanish.

Resourceful, analytical and detail-driven with capacities in completing multiple projects with competing deadlines. Strong interpersonal skills and Interface effectively with co-workers and management.

CORE COMPETENCIES

Engineering change control

Experimental design activities(DOE)

Time management and Prioritization

Equipment Qualification

Minitab

5S Methodology

Leadership and Analysis skills

Process Improvement and Optimization

Lean six sigma methodology

EDUCATION

•Bachelors of Science Degree, Industrial Engineering June. 2013

New Jersey Institute of Technology, Newark NJ

• Certified Six Sigma Green Belt June 2014

•Certified Electronic Manufacturing Processes August 2016

PROFESSIONAL EXPERIENCE

Avionic Instruments LLC- Avenel, NJ (Contract) May 2016-Nov2016

Manufacturing Engineer

Recommending process improvements across all areas in manufacturing

Maintaining and improving Quality and On-Time Delivery

Leading capital projects team

Liaison for new product introductions from engineering to manufacturing

Interacts with customers

Improve safety by developing a Lock/Tag out program and train operators

Lead lean initiatives throughout manufacturing

Lead Six Sigma projects and other projects

Assist Production Manager in scheduling of jobs

Generate and Control Work Instruction Documentation for PCBs/assemblies/final units

Generated procedures for SMT equipment and processes

Supervising multiple assembly lines

Managed transfer of new products from engineering to production

Micro Corporation - Somerset, NJ (contract) Jul 2015 - Nov2015 Process Engineer

Develops new parameters time, temperature and pressure for new equipment: Bead blaster, Laser Marker and Pad Printer.

Develops preventative maintenance plan

Conducts FMEA, DOE, and SPC analysis and uses other quality tools to fulfill customer requirements and manufacturing initiatives.

Provides input to the production controls system & design controls activities

Provides input for the new product equipment selection, installation and maintenance.

Conducts engineering studies and analyzes data.

Maps work flow(s) and develops process control plans

Develops and conducts cost reduction and quality improvement projects

Develops and submits validation packages for customer approval of new parts, design modifications and/or process changes.

Troubleshoots manufacturing equipment and processes

Fields customer complaints, determines root cause and develops corrective actions

Quarantines, documents and dispositions of products & materials.

Develops and evaluates inspection methods and measurement capabilities.

Provides input to the Advanced Product Quality Planning (APQP) process in the development of new jobs.

Zimmer TMT (Contract-ADECCO) – Parsippany, NJ 2014 – 2015

Process Validation Engineer

Develops SOPs

Executes Engineering studies

Drives process improvements and validations through manufacturing implementation.

Develops and validates manufacturing processes (including identification, design, installation and validation of equipment) for fabrication of products in a clean room environment.

Provides Manufacturing validation engineering services

Identifies key calibration requirements for equipment installation activities

Equipment Installation Qualification for HVAC, CCA, CNC Machine, Oven and medical devices

Statistical interpretation of attribute and variable results

Prepares validation summary reports

Drafts standards and geometric dimensioning and tolerance(GDT)

Demonstrates advanced problem solving skills through the use of quality and statistical tools

Creates requisitions in JD Edwards. Interfaces with vendors to negotiate prices on equipment

Temperature mapping

Zimmer TMT – Parsippany, NJ 2011 – 2014

Manufacturing Specialist

•Made Tantalum pot

•Supported several production lines simultaneously

•Conducted investigations, RCA,CAPA closure and Process improvement

•Trained newly Operators on equipment and process

•Troubleshooting production equipment

•Improved Cost by reducing scrap

•Worked on a six sigma project and reduced scraps to 78% scraps value before $ 543,533.64 and after 119,577.41/year.

•Improved employee’s performance by 13%, improved time-wasting activities.

•Improved company safety, the project was to improve the safety by creating a better training program for employees, I succeeded the project by fixing the system, not the employees. The result was 6.1% compared to the past year

TOOLS USED

Temperature probes, hydrometer, Straightness gage, Length gage, profilometer, Gloss meter, OGP, Vernier Caliper, Micrometer, and Comparator. Kay validator, Pressure gages, AOI (Automated Optical Inspection)

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