Saiyyadain Farooqui (Dain) acxq4w@r.postjobfree.com

W Fargo Drive, Broken Arrow OK 74012 608-***-****

Results-driven professional with proven success in developing, implementing, managing and leading process and quality initiatives in a fast-paced manufacturing environment. Excellent team-building skills and proven leadership. Twenty years of success in identifying, planning and directing activities that provide comprehensive and cost efficient solutions, with a focus on safety, compliance, quality assurance, and growth.

Key Qualifications

Bachelor of Science in Metallurgical/Material engineering

Certified Quality Engineer (CQE) & Certified Quality Tech (CQT) from American Society for Quality (ASQ)

Certified in Preventive Maintenance of refineries

OSHA PSM and RMP experience across multiple industries

Demonstrated ability to develop, implement, and assess process control plans and process flows

Demonstrated ability to develop, implement, and assess process and safety improvements

Demonstrated ability to develop and implement corrective and preventive action plans

Experienced in Process Failure Mode & Effect Analysis (PFMEA)

Extensive ISO9001, TS16949 & other industry standards experience with diversified manufacturing companies

Quality Control (QC)/Quality Assurance (QA) management experience including Advance Product Quality Planning (APQP)

Proficiency in Statistical Process Control (SPC) and improving process capabilities using SPC/WinSPC

Experience with industry standards such as APS, ASTM, ASM, RC14001 & JIS

Employment

Continental-ContiTech. Automotive and Air Conditioning Hose facility. 2/2014 ~ 02/2016

Plant Quality Engineer, responsible for process improvement by implementing real time SPC analysis, PFMEA, updating Control Plans and using 8D techniques and CAPA systems. Completed root cause analysis to identify and resolve problems in product manufacturing and processes. Developed and maintained facility inspection plans. Designed and implemented system and process documentation for compliance with ISO9001 & TS16949 requirements.

IKARIA. Regulated medical device manufacturer. 04/11 ~ 01/2014

Reviewed on-line and incoming parts inspection system and ensured regulatory compliance. Developed and maintained operating procedures. Verified specification changes with outsourced components. Effectively coordinated CAPA team/projects for data mining, conducted statistical analysis and generated reports summarizing data/analysis.

FABRIK. Auto and Medical Injection Molded parts facility. 09/09 ~ 4/2011

Conducted in-process inspection, audit and CAPA functions. Team member for identifying areas for continuous improvement & implementing solutions. Performed metrology, routine reporting, and root cause analysis on a regular basis.

ISOWAYS, LLC. Environmental firm. 02/09 ~ 09/2009

As a consultant, supported and assisted in regulatory compliance/documentation and overall business management.

TriEnda. Supplier of Ford/GM/Chrysler parts. 01/04 ~ 01/2009

Conducted performance tests of prototypes. Developed and implemented routine shift audits for compliance and process verification. Executed root cause analysis and provided corrective action planning and implementation. Team leader of ergonomics committee and member of Health and Safety committee.

EVCO. Clean Room Company. 10/02 ~ 1/2004

Completed continuous improvement & quality control audits and SPC for each production shift. Actively participated in a cross-functional continuous improvement team at the company to improve safety and quality.

Nova Telecom. 10/98 ~ 10/2002

As a consultant, provided computer support for the organization.

Hinopak Motors Ltd. TOYOTA company for trucks, buses, and specialized vehicles. Senior Product

2/86 ~ 10/98

Development Manager for Quality Assurance & New Product Development. Managed quality assurance of outsourced and in house manufactured parts. Developed inspection & QC documents including process flow diagrams, inspection plans, and FMEA. Completed ISO9001 audits for compliance. Improved systems and achieved quality targets by conducting process audits and by leading QC initiatives. Worked with engineering, suppliers and manufacturers to implement changes in positive changes in overall plant QA.

Naval Laboratories. Metallurgical Lab for Shipbuilding and Failure investigations functions.

5/81 ~ 5/82

Routinely performed metallurgical examinations in laboratory as part of failure investigation for components.

Education & Training

Bachelor of Science in Metallurgical/Material engineering

Training and hands on experience with OSHA’s Process Safety Management (PSM) and EPA’s Risk Management Program (RMP)

Quality engineering training (Hino Motors: Tokyo, Japan) for manufacturing and assembly systems, SPC and in process capability studies

TQM, KAIZEN and Zero Defect system training for outsourced parts

Precision Mechanics and Instrumentation training (Pak-Swiss Precision Mechanics and Instrumentation Training Center)

Advance APQP training (Hino Motors: Tokyo, Japan), including FMEA, 8D, Statistical Process Control

GD&T, GR&R & Calibration system proficiency training including advance metrology and CMM programming/operation expertise

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