Engineer Design
Resume:
RESUME
NAME
Email ID
Mobile No.
Thalluri Sree Ranga Syam
************@*****.***
Education Employment History
Degree/Title
Institute/ Company
Year of entry
Year of passing/ Resignation
Description
Senior high school
Board of Intermediate Education, AP
1998
2000
MPC (Math’s, Physics, Chemistry)
Bachelor of Engineering
SSE College, Bangalore
2001
2005
Mechanical Engineering,
VT University-Belgaum
Post graduate diploma in tool design
NTTF, Pune
2005
2006
Mold Design, Press Tool Design, Pr. Die casting, Jigs& Fixtures and GD&T.
Design Engineer
SERMO ARRK India Pvt. Ltd, Pune.
2006
2008
Mold design for automotive plastic parts using CATIA V5
CAE Engineer
Aisin Engineering Co. Ltd.,
(Onsite worked in Aisin Seiki),Japan
2008
2010
Mold flow analysis for automotive plastic parts using AMI and TIMON.
Japanese Language(JLPT N4 Level)
Aisin Engineering Co. Ltd.,
2008
2008
Studied at night 2 hr/Day. 6 months period.
Design Engineer
Aisin Engineering Co. Ltd.,
(Onsite worked in Aisin Seiki),Japan
2010
2013
Automotive plastic component design using CATIA V5
Project Engineer(Onsite coordinator)
Satyam Venture Engineering Services Pvt. Ltd.,
(Onsite worked in MAZDA Motor Corporation),Japan
2013
2014
Automotive plastic component(Exterior trims) design using NX 8.5
Sr. Design Engineer
Sunwell Solutions Co., Ltd
(Onsite working in Sanko Gosei Co. Ltd Japan
2014
Till date
Automotive plastic component (Interior trims)design using CATIA V5
.
Education
Degree
Specialization
Year of passing
Percentage
Institute
Bachelor of Engineering
Mechanical Engineering
2005
62%
SSE College, Bangalore
VT University-Belgaum
P.G.D.T.D
Tool Design (Mold Design, Press Tool Design, Pr Die casting, Jigs& Fixtures and GD&T)
2006
71%
NTTF, Pune, India
SOFTWARE SKILLS
CAD/CAM/CAE SOFTWARE
Software
Function
Hours (Months)
CATIA V5 (Part design, Generative shape design, Assembly design, Drafting, Generative structural analysis)
Design and Drafting
13440 (84)
UG NX 8.5
Design and Drafting
1000(6)
AMI,TIMON
Plastic Part Analysis
4032 (24)
MS-Office
Excel, Word, PowerPoint
SUMMARY
Total 9+ years of successful CAD/CAE experience in Plastic component design, Mold Design, Mold flow analysis for automotive plastic parts using CATIA V5, NX8.5, AMI and TIMON.
CATIA V5
7 + Years of CATIA V5 experience in automotive interior &exterior plastic part design &development and Mold design.
NX 8.5
6 Months of NX 8.5 experience in automotive exterior plastic part design and development.
AMI, TIMON
2 years of CAE experience in Mold flow Analysis for Plastic components using AMI, TIMON.
Major Strengths
CATIA V5 (Part design, Generative Shape Design, Assembly design, Drafting and Generative structural analysis).
Gained experience in handling bigger project with world leader like Honda, Toyota, Nissan, Suzuki, Daihatsu.
Automotive Plastic component design and development.
Knowledge on plastic part assembly techniques.
Knowledge on plastic materials, fillers and adhesives.
Knowledge on plastic parts welding, texturing, coloring and coating process.
Plastic part analysis and troubleshooting (Flow lines, weld lines, sink marks, jetting, warpage, air trap, etc…).
Plastic injection mold design (Two plate mold, three plate mold, hot runner mold, Gas assist injection molding, and Insert molding, Collapsible core mold).
Knowledge on tool materials.
Compression mold, Transfer mold design.
Measuring, Shrinkage fixtures design for plastic components.
Knowledge on Press Tool Design (Piercing Tools, Progressive Tools, Compound Tools, Bending Tools, Forming Tools, Drawing Tools, Turret Tools, fine blanking tools).
Pressure die casting Tools (Cold chamber process, hot chamber process).
Knowledge on Jigs and fixtures design (Machining, Assembly, Measuring and Welding fixtures).
Knowledge on Thermo forming, blow molding, extrusion process.
Knowledge on Geometric dimensioning and Tolerance.
Microsoft Office (Excel, Word, Power point).
PROJECT PROFILE
Company
SERMO ARRK INDIA Pvt. Ltd, Pune.
Title
Design Engineer-Mold design department
Duration
Nov2006 to Feb2008
Software used
CATIA V5
Component / Title
Description
Product Line
Automotive Interiors, Exterior and Body Components (Door panels, Blower Cover, Instrumentation Panel, Air Filter cover, Compression mold for ACE Front Panel).
Mold design for the automotive plastic parts using CATIA V5.
Study the component & preparing concept tool design for customer approval.
Extracting core and cavity of the component using CATIA V5/R16.
Preparing 3D and 2D CAD data for manufacturing of the molds.
Design of shrinkage and measuring fixtures.
Automotive
Company
Aisin Engineering Co. Ltd.,
(Onsite worked in Aisin Seiki),Japan
Title
CAE Engineer-Mold flow analysis team
Duration
Feb 2008 to March 2010
Software used
AMI,TIMON,CATIA V5
Component / Title
Description
Product Line
Door Lock Components (Out side door handle, Inner door handle and door lock housing).
Sun Roof Components (Sun roof housing, RIM Sun Roof, Rear Spoiler).
Water Pump and Oil Pump Components (WP Stator, Rotor).
Engine Components (Intake Manifold and Cylinder Cover Head).
Body Components (Grill Shutter, Sun Shade Garnish).
Analyze the plastic part for molding defects point of view using software tools AMI -2011, TIMON and CATIA V5 at product design stage.
Collection of input data (runner, gate, mould parameters, cooling channel data etc.) from product mold designers.
Creating cooling circuit in 3D (CATIA V5) from 2D mold detail drawing.
Conversion of input data into simulation usage by using software tools CATIA V5, TSV, CAD Doctor, etc.
Analyze the part in different pattern, small modifications from original part.
Mesh creation and Mesh repair.
Beam creation for runner, gate and cooling system.
Entering input parameters.
Studying analysis results.
Preparation of reports for troubleshooting using software tool MS -Excel.
Communication to design department regarding analysis results.
Suggesting some modifications to product designer for getting defects free component by giving appropriate report.
Automotive
Company
Aisin Engineering Co. Ltd.,
(Onsite worked in Aisin Seiki),Japan
Title
Design Engineer-Plastic product design department
Duration
March 2010 to May 2013
Software used
CATIA V5
Component / Title
Description
Product Line
Door Lock Components (Out Side Door handle, Inner Door Handle and Door lock housing Components).
Water Pump and Oil Pump Components (Water pump stator, Rotor).
Engine Components (Intake Manifold and Cylinder Head Cover).
Exterior Parts (Sun Shade Garnish).
Sun Roof Components (Sun roof housing, RIM Sun Roof, Rear Spoiler).
My roles and responsibilities are computer aided design and drafting for automotive plastic parts.
When ever design surface received, check the design surface in manufacturing point of view by deciding molding direction. Draft, Undercuts, assembly features placement point of view.
Propose modifications in design surface, if required.
Once the design surface is ok, Adding thickness, assembly features to component, according to customer requirement.
Trim the part with environment drawing by providing sufficient clearance.
Parting line creation by fallowing customer inputs.
Adding strengthening ribs to component.
Check the component manufacturability by drawing undercut mechanisms (sliders, Angular core etc.).
Providing Draft to component where ever required.
Creation design review drawing.
Modification of part 2D and 3D data with design changes.
Automotive
Company
Satyam Venture Engineering Services Pvt. Ltd.,
(Onsite worked in MAZDA Motor Corporation),Japan
Title
Project Engineer (Onsite coordinator)- Plastic product design department
Duration
June 2013 to Feb 2014
Software used
UG NX 8.5
Component / Title
Description
Product Line
Exterior, Side Garnish Parts (front and rear door garnish parts, front and rear over fender Garnish parts),
Front Bumper Subparts (CTR Radiator Grille and Lamp Hole Cover).
Interact with customer for getting design inputs.
Coordinating offshore team by providing inputs.
Check the offshore team output data.
If any corrections required in offshore team out put data get it done.
Submit designed component to customer.
If any corrections required in output data make modifications according to customer requirements.
Automotive
Company
Sunwell Solutions Co., Ltd
(Onsite working in Sanko Gosei Co. Ltd Japan
Title
Sr. Design Engineer-Plastic product design department
Duration
Feb 2014 to till date
Software used
CATIA V5
Component / Title
Description
Product Line
Interior, Door garnish parts (Door trim, Arm rest, Door pocket).
Interior, Pillar garnish parts (A pillar and B pillar cover).
Interior, Center console parts (Center console cover, Cup Holder).
Interior, Tail Gate Parts (Tail gate garnish, Rear panel, Box under Floor, Wiper motor cover).
Dash board Parts (Air bag cover, Key cylinder bezel).
Interior and Exterior parts (Cowl Side, Inner fender, Bumper lamp hole cover).
Air blower parts (Air blower case for hybrid car battery cooling system).
My roles and responsibilities are computer aided design and drafting for automotive plastic parts.
When ever design surface received, check the design surface in manufacturing point of view by deciding molding direction. Draft, Undercuts, assembly features placement point of view.
Propose modifications in design surface, if required.
Once the design surface is ok, Adding thickness, assembly features to component, according to customer requirement.
Trim the part with environment drawing by providing sufficient clearance.
Parting line creation by fallowing customer inputs.
Adding strengthening ribs to component.
Check the component manufacturability by drawing undercut mechanisms (sliders, Angular core etc.).
Analyze the component in strength point of view with help of CATIA V5 module ‘Generative structural design’.
Prepare appropriate report by suggesting some modifications to improve part strength.
Providing Draft to component where ever required.
Creation design review drawing.
Modification of part 2D and 3D data with design changes.
Automotive
PERSONAL DETAILS
Date of Birth : 26th Feb 1982
Age : 34
Passport No : G7029379 Expiry date: 13th Feb 2018
Visa status : Engineer (Japan Work permit up to 8/7/2017)
Marital status : Married
No. of Child : One
Languages Known : English, Telugu, Japanese and Hindi
Nationality : Indian
Permanent Address : Itikampadu (Post), Ponnur (Mandal),
Guntur (District), AP, India. Pin- 522315
Present Address : Postal Code: 939-1842, Japan, Toyama-Ken, Nanto-Shi, Noda 13-1,
Pastoral#B, 202.
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