Michael R Born

**** ******* *****,

Galloway, Ohio 43119

614-***-****, acxm96@r.postjobfree.com

OBJECTIVE Utilize engineering experience and education as a mechanical engineer.

EMPLOYMENT

Mechanical Engineer, February 2016 – November 2016

Jeyes US Holdings, New Albany, Ohio 43054

Mechanical engineer for fragrance packaging scent portable products.

Packaging engineering for blow forming, fragrance fill, sealing, identifying, and cut out of Sarong inline manufacturing machine.

Engineer leads troubleshooting and support of specialized Sarong packaging equipment.

Accomplishments

Implementation and installation of product labeling equipment for Sarong SD9 machine strip process.

Understanding of PE plastic film and PET foil and membrane material performance for Sarong molding and sealing processes.

Purchase and tracking of Sarong machine spare parts.

3D Design of Sarong machine spare parts and labeling equipment.

Completion of scent portable area improvement projects.

Support of compounding department chemical dispensing equipment.

Product Manufacturing Engineer, Advanced Manufacturing Engineering, July 2014 – Jan 2016

(NESCO RESORCES) Honeywell Aerospace, Urbana, Ohio 43078

Product manufacturing engineer for implementing customer driven new manufacturing assembly

product for aerospace electronic and mechanical lighting assemblies.

Plan strategic action for completing pre FAI inspection process for new product introduction projects.

Development of manufacturing ESS production fixtures for new project manufacturing process.

Development of new product PFMEA on aircraft runway and other aircraft lighting systems.

Implementation of automation testing protocol for new projects.

Work with Advanced Manufacturing Engineering Project Management Group, Quality, and design

engineering to communicate project requirement and complete tasks for new product project.

Creation and maintenance of New Product routers, build sequence, and cycle time data.

Specify and implement new equipment for thermal product testing of LRU light assemblies.

Accomplishments

Plan and execute startup of new lighting assembly cells and flow line for new lighting products.

Execute team plan activities for implementing APQP for new lighting products.

Specification of production capital equipment for new manufacturing line using line capacity analysis tools.

Support assembly through producing quality notifications and tasks and to drive return to

vendor activity.

Creating routings for rework and in process work or PRB inventory to fix product issues .

Manufacturing Engineer, May 2013 – January 2014

Great Lakes Assemblies, East Liberty, Ohio 43319

Manufacturing engineer for the assembly of automotive tire and wheel, front and rear bumper, center console, and stabilizer assemblies for Honda plant auto manufacturers.

Support of tire and wheel assembly lines through daily review of production.

Complete problem solving of assembly issues using controller data, making die and

assembly equipment changes, and documenting manufacturing issues using a with cause and effect diagram.

Manufacturing mechanical and electronic engineer support for assembly of automotive components.

(Page 2, Manufacturing Engineer)

Accomplishments

Completion of projects using PDCA and Quick Hits problem solving methods.

Implementation of new auto screw, and rivet feeding equipment for bumper areas.

Design new workstation layout using team developed 3P concept.

Implement new workstations with 3P flow rack concept for new model assembly areas.

Implement new overhead rail system for auto screw feeding driver

Complete time studies for new workstation design improvements and report.

Organize team Kaizen event for manufacturing to eliminate bumper garnish daily issues and concerns.

Lead manufacturing of new model implementation of Hybrid type bumper garnish product.

Manufacturing Engineer, June 2009 – January 2013

(Belcan) Rolls Royce Energy Systems, Mount Vernon, Ohio 43050

Manufacturing Engineer for Assembly & Test Manufacturing

Mechanical engineering support for Trent driver and New Product Introduction driven package projects.

Manufacturing engineer for facilitating and supporting RB211 gas turbine energy package assembly and test, system package movement, and process excellence production system.

Develop and review of manufacturing work instruction and management LOP procedures for energy processes.

Coordinates and oversees rigging and equipment for heavy energy package systems.

Approves and completes engineering change request for product phase and standards change board.

Specifies and manufacturing with tool organization and plant consumable system for manufacturing.

Facilitates daily DAART board process through leading and organizing cross functional teams of engineers.

Generates engineering change requests and work requests.

Coordinates and updates DAART board actions, statistics, and metrics for individual projects.

Accomplishments

Supervisor of material handler for 5S workplace organization improvement projects for test areas.

Lead test engineering group implementation of lean Process Excellence activities.

Eliminate use of ladders through replacing use of Man Lifts.

Coordinates and facilitates plant safety Stand Down activities and metrics.

Implement new Spyder crane equipment and training for test facilities.

Complete layouts of new test buildings.

Implementation of hydraulic tube bending equipment to replace obsolete bender.

Manufacturing Engineer, February 2008 - December 2008

Honeywell Test & Measurement (Sensors & Control), Columbus, Ohio 43228

Manufacturing engineer for Honeywell Test and Measurement assembly lines.

Manufacturing engineer responsibility for load cell lines, Embraer aerospace, Goodrich Brake Cell &cargo hook, Learjet, MPC Load Cells, and accelerometers.

Implementation of assembly and test stand equipment and data collection systems.

Support CNC operations for fabrication.

Uses Product Data Management System to generate ECR requests and approve engineering ECOs.

Customer and assembly line manufacturing support to specify and maintain fixturing for Tovey hydraulic and Sensotec deadweight test stands.

Maintain assembly routers, bill of material, and cost data using Oracle 11i Ver.5.1 Database and Honeywell

Product Data Management System.

Accomplishments

Document and tracking of manufacturing related engineering issues of products using database.

Apply Six Sigma Methods to Resolve Goodrich Aerospace Cargo Hook Customer Load Cell Issues.

Work with production team to assemble value stream maps for aerospace manufacturing lines.

(Page 3, Manufacturing Engineer)

Complete new layout and implement for Embraer assembly line.

Implement welding equipment for accelerometer assembly area.

Purchase new capital equipment for additional load cell oven capacity.

Manufacturing Engineer III, September 1997 – February 2008

Therm-O-Disc (Emerson Climate Technologies), Mansfield, Ohio 44907

Manufacturing engineer for high volume appliance control thermostat sub-assembly lines.

Proposal and implementation of capital automation projects.

Implement cost reductions, fabrication productivity improvements, and improve manufacturing processes and performance.

Develops implements and maintains methods, operation sequence and processes in the manufacture or fabrication of parts, components, sub-assemblies and final assemblies.

Interfaces with cross functional engineering teams and design engineering in coordinating the release of new thermostat products.

Estimates disc manufacturing cost, determines time standards and material costs and make buy.

Design for tooling and process requirements of new or existing product lines.

Maintains records and reporting systems for coordination of manufacturing operations.

Uses Six Sigma Green Belt Certification to improve fabrication and assembly line processes.

ISO-9001 internal auditor for thermostat assembly lines.

Approval of capital equipment production lines through equipment capability studies.

Assembly experience with manufacturing switches for automotive companies.

Design and manufacture fixtures for sub-assembly lines to improve processes.

Software support for manufacturing machine computer systems.

Training of personnel for new equipment and processes.

Accomplishments

Apply JIT manufacturing with existing manufacturing system and implement lean manufacturing.

Organize and lead Kaizen events for water heater thermostat assembly line.

Lean Manufacturing implementation for processes using value stream mapping, cycle time reduction, lean flow implementation, 5S, and overall equipment effectiveness.

Implement new automatic finish process equipment to eliminate manual tumbling process.

Implement new processes to replace 50-year-old processes and technology with $5M per year in annual cost savings.

Implement new automatic finish process equipment to eliminate manual tumbling process steps.

Upgrade Bihler auto forming and welding machines with Allen Bradley PLC control.

Eliminate ergonomic issues and injury through implementing new tumbling system.

(Page 4, Manufacturing Engineer)

EDUCATION

Associate of Applied Science 2016 Associate Degree in Mechanical Engineering Technology, Columbus State Major in Mechanical Engineering Technology, Major GPA 3.67

Columbus, Ohio

2014 Courses

CAD DESIGN I, MATERIAL & MANUFACTURING PROCESSES, MACHINE TOOLS

2015 Courses

ENGINEERING STATISTICS, CAD DESIGN II, CNC NUMERICAL CONTROL AND PROGRAMMING

2016 Courses

ENGINEERING DESIGN, STRENGTHS OF MATERIALS, ROBOTICS

B.S., Engineering Physics

1996

Advanced undergraduate degree in Engineering Physics

The Ohio State University

Columbus, Ohio

Major in engineering physics, Technical study in electrical

engineering and computer science.

Associate of Applied Science 1987 Associate Degree in Electronic Engineering majoring in Columbus State electronic engineering, Major GPA 3.57, Deans List and Honors. Columbus, Ohio

(Page 5, Manufacturing engineer)

ENGINEERING CERTIFICATION / TECHNICAL TRAINING

Six Sigma Green Belt Certification, Emerson Process Management

Six Sigma Yellow Belt Certification, Rolls-Royce Holistic Gas Turbine Training, Rolls-Royce SMED Training for Assembly, Rolls-Royce

Fundamentals of Rockwell Programmable Controllers using RSLogix5 & 500 Software,

Allen Bradley Programming SLC 500 Systems using RSLogix 500 Software, Allen Bradley

Omron PLC Programming, Lakewood Automation

ISO 9001 Internal Auditor, Perry Johnson

FMEA Training, Plexus

Statistical Problem Solving for Engineers, Training Consultant Hans Bajaria

8D Problem Solving for Engineers,

SPC for Engineers, Therm-O-Disc Quality

Project Management and Lean Manufacturing Leadership training, Emerson Lean Manufacturing

Becoming an Effective Communicator, Skillpath.com

COMPUTER SKILLS AND EXPERIENCE

Design using AUTOCAD Inventor Professional and Solid Works 3D Modeling Software

3D CAD for layout and fixture design experience using AutoCAD 2013.

3D CAD for manufacturing of assembly using Siemens Teamcenter with Uni-Graphics 6.0.

Six Sigma Statistical and Graphics using Minitab Ver. 15.

SAP for Manufacturing.

Tools talk Software Experience for Atlas Copco Controller

Microsoft Office, Visio, and MS Project,

Computer Instructor Experience at Pioneer CTC in Shelby, Ohio. "Intro. To Computers" Course

MS Office 2000 and Windows 2000.

REFERENCES AVAILABLE UPON REQUEST

Contact this candidate