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Quality Project

Location:
Singapore
Salary:
4000
Posted:
November 15, 2016

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Resume:

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KALYANASUNDARAM PALANIAPPAN

BLK ***A ADMIRALTY DRIVE,

#**-*** ********* – 751468.

H/P: 81691165 Singapore PR (S7564808A)

acxioe@r.postjobfree.com

Career Objective:

Obtain a challenging career with a company that can utilize a creative mind, as enthusiastic thirst for knowledge and a desire to exceed the expected standard for performance. Professional Qualification:

Completed as a Bachelor of Engineering (B.E.) in Mechanical Engineering at Madurai Kamaraj University, Affliated by Alagappa Chettiar college of Engineering & Technology Karaikudi in India. Professional Experience:

More than 10 years of experience in Manufacturing, Oil & Gas, Refinery, Petrochemical & Offshore Industries. (Subsea, Drilling & Surface System). CSWIP 3.1 Certified Welding Inspector Level – 2 ( TWI – UK ) Certified ASNT LEVEL-II in NDT Process of MPI, DPI, UT & RT – (ASNT- US) Certified IRCA - QMS Lead Auditor (ISO 9001: 2008) - UK Knowledge of ISO 9001:2000 Quality System&Relevant API Q1 specifications. Knowledge of API (6A/16A/16C/16R/1104) / NACE / ISO 9001:2008 standards. Knowledge of API, ASME, ASTM, NACE&DNV applicable codes & standards. Knowledge of Auto Cad, MS-Ward, MS-Excell, PowerPoint & SAP. Certified Fork Lift driving license and having valid certification. Oil & Petrochemical Safety Orientation Course (OPSOC) having valid pass. Construction Safety Orientation Course (CSOC) having valid pass. Metalwork Safety Orientation Course (MSOC) having valid pass. Special Certification Courses in Singapore Workforce Skills Qualification: Apply Teamwork in the work place.

Apply 5s Techniques in Manufacturing.

Apply Quality system.

Apply WSH policy (Work Place Safety & Health).

Use Hand Tools.

Operate Basic Measuring Devices.

Special Safety Courses in EXXONMOBIL (FWP) Chemical Plant Singapore: SHE Roles and Responsibility.

Manual Handling System.

CORE (Continue Observation, Review & Evaluate).

Pre-TASK TALK.

Work at Height.

SHE & Culture Awareness.

Page 2 of 6

Experience summery

Company name Fusion Clad Precision Technology Pte. Ltd. Singapore. Designation QC INSPECTOR

Period 17 March 2011 to Till Date

Job responsibility

Visual & Dimensional inspection and ensure compliance to welding procedure, generate weld map/inspection map, material & weld traceability records. Responsible for pre-weld inspection like material verification, availability of suitable WPS, WQR, alignment &fit-up’s, weld preparation, weld parameters; consumables are in accordance with specification/requirement.

Responsible for in- process inspection to monitor & control to ensure the correct essential and supplementary welding parameters are followed, and ensure welding procedure covers the actual welding work & right welding procedure WPS,drawings,route sheets are available with the welder’s during work in according to request and agreed specification. Responsible for visual inspection before, during and after welding to the given specification/work instruction and able to completely understand WPS. Co-ordinate external mechanical test and monitor WPQR to support development of new WPS, Conduct welder qualification test and monitor & maintain records for WPS, WPQR

& WQR.

Plan, schedule & arrange for internal and external inspection (maincon, subcon & In- house) with Third Party Inspection/client inspectors/3rd party surveyors as per ITP, quality plan and project specific requirements and clear quality issues. Co-ordinate and monitor hydrostatic pressure test, pneumatic air leak test, PWHT and interpret relevant charts and interpret radiographic films. Responsible for report the defect details with reference to weld joint number to qc engineer and update welders defect analysis report upon completion of the project. Responsible for verify the measuring instruments/welding machines duly calibrated and monitor that proper care taken by welders in handling welding consumables. Responsible for preparing and maintaining qc related all document’s like inspection release note,mat’l test certificate, dimensional report,NDE report, hardness report,pwht report,drawings,applicable wps,pqr,wpq.manufactureres record book. Performing Initial inspection on ADN Drill collars, Impulse collars,Riser,connector,Rotor,mma bearing housing, Down hole,Uphole stream( schlemburger,Halliburton,Bakeroiltool,ST- marine,GE oil and energy services). Page 3 of 6

Company name OIL STATES INDUSTRIES (ASIA) PTE LTD. SINGAPORE. Designation QC INSPECTOR

Period FEB 2011 to 16 March 2011.

Job responsibility

Visual & Dimensional inspection on forging material, Semi-finished & Finished product against stated specification (as per BOM & QP procedure). Responsible for incoming, outgoing parts inspection, in-process inspection (As per Purchase order, Mill certificate, Test certificate & COC). Responsible for inspect on repair parts Traceability,PMI,Take initial inspection,Lpi,Mpi and verify Hardness Testing and Identification as per specified in the drawing and per work order (Quality plan &BOM) and proposal repair recommendation to customer for additional work scope.

Responsible for Dimension, Visual surface & NDT(MPI,DPI &UT) Inspection for forging, welding & fabricated parts,pre-weld parts,Ram&annular BOP, subsea Trees, Gate valves, Marine Riser system, Telescopic joints, wellhead connectors, wellhead loose connectors, flex joints, ball joints,API Hubs and Flanges, bonnets,manifolds,blow bases. Diverter systems, Oilfield Tubular and Riser connectors, Merlin, Lynx, Leopard, swift, Puma connectors (Box and Pin Types).

Responsible for visually inspect on part wetted area, sealing area, critical dimension area, production number, serial number, material number, revision number, heat number, material clause, temperature clause, API monogram & API specification(As per BOM and Quality Plan procedure).

Have experience in Measuring Instruments Height gauge, Profile projector, Vernier caliber, Micrometer(OD&ID), Ball ID Mic,Bar mic(2’’to7 Internal Jaw mic(5mm to 100mm),3point ID mic,Thread Ring gauge & Plug gauges, Ball gauges (MOB), Dial Bore gauges, Depth gauge, Surface finish check, coating thickness check(Electrophysik),API Ring Groove for OD Gauge & Width gauge,API RX,BX ring groove(Gauge Maker), ACME Thread(ID&OD), STUB ACME Thread, NPT Thread Gauge, Slip gauges, Filler gauge, Autoclave, Grease port and Thread Stand OFF values, Ultrasonic thickness gauge,Boroscope.

HARDNESS Test with using Portable King Tester, Chain Tester & shear pin tester, Ultrasonic hardness tester(sonohard SH-75), Time hardness tester (TH130). Page 4 of 6

Company name WILSON TAYLOR ASIA PACIFIC PVT.LTD. SINGAPORE. Designation QC- ENGINEER

Period MAY 2010 to FEB 2011(Contract for 1-year)

PROJECT SPT (Singapore Parallel Train).

OWNER EXXONMOBIL CHEMICAL PLANT. SINGAPORE

PURCHASER FWP (FOSTER WHEELERWORLEY PARSON) - JOINT VENTURE. Job responsibility

Planning, scheduling, co-ordination and execution of project, lead and supervise project closely to conform to specification, quality and delivery schedule. Co-operate and Co-ordinate with management of Clients, Contractors, Suppliers and Project Team (Foster Wheeler Worley Parsons - Joint Venture) and Exxon Mobil Chemical plant for Site Technical Quires (STQ) and Field Instruction for work related issues to carry out the project.(Pipes,Tanks,Heat exchanger, under & above ground) Monitor day to day QC activities of work at site closely with Qc inspectors in First Article Priority, To achieve productivity in required quality specification within commitment. Prepare & planning with client of ExxonMobil & main contractor of FWP for all type of work permit (permit to work, Hot & Cold work) monitoring daily Toolbox Talk & brief all personnel involved on the job work method statement & work permit safety comment by operation.

Piping inspection & testing activities (hydrostatic pressuretest,holidaytest,insulation. Organizing and participating for daily and weekly on site or off site meeting with QC inspectors & Plan to require manpower and material for project on site base job. Perform and conduct timely on-site inspection & monitor quality activities to ensure with QA/QC requirement and specified procedure for ISO standard, ensure comply with approved construction drawing, as build drawing.

Prepare test package, records and documentation for ISO standard, verify and check with as build drawing, ISO drawing, IC & T drawing ( under ground inter connect tank ) SNAP shot drawing, site location for IFC drawing, and cable route for AFC drawing. Co-ordinate with main constractor,sub-contractor & in-house to complete the out standing Qc inspection and punch list activities to prepare RFI requester inspection with ExxonMobil & FWP (for witness inspection).

Responsible on overall Safety, Health and Environment concern of each personnel and notify the site progress.

Page 5 of 6

Company name CAMERON (SINGAPORE) PVT. LTD. (Surface System) And

CAMERON INTERNATIONAL (Subsea System) Malaysia.

Designation QC INSPECTOR

Period Nov 2007 to March 2010.

Job responsibility

Visual & Dimensional inspection on Raw material, Semi-finished & Finished product against stated specification ( as per BOM & QP procedure) Responsible for incoming, outgoing parts inspection, in-process inspection. Responsible for inspect and verify Hardness Testing, Identification as per specified in the drawing and per work order (Quality plan &BOM).

Plan, schedule & arrange for internal and external inspection (Maincon, Subcon & In- house) with Third Party Inspection (TPI) for Witness and quality issues. Responsible for NCR–Raising, Updating, Follow up & Closing of NCR for rejected parts, Checking In-house NCR Status and Vendor side NCR response with using SAP. Responsible for visually inspect on part wetted area,sealing area,critical dimension area,production number,serial number,material number,revision number,heat number,API monogram & API specification(As per BOM and Quality Plan procedure). Have experience in Instruments Height gauge, Profile projector, Bevel protractor, Vernier,Micrometer(OD&ID),Ball ID Mic,Thread gauges, Thread Ring gauge, Plug gauge, Ball gauges (MOB),Dial Bore gauges, Depth gauge, Surface finish check, coating thickness check,API Ring Groove for OD gauge & Width gauge,MIC TRAC(API RX,BX Ring Groove, Dial Gauge Maker, Ball Gauge), ACME Thread(ID&OD), Worm Thread, Buttress thread,NPT Thread Gauge,Unc,Unf threads, Slip gauges, Filler gauges,Autoclave,Grease port and Thread Stand OFF values. HARDNESS Test with using Portable King Tester & Chain Tester, Detroit machine, Shear Pin Tester, HRC&HRB.

Have experience in Oil and Gas Heavy Equipment Jobs lifting, handling, inspection and Hardness safely done. CasingHangers,Tubing Hangers, Spool body, Spool, Block, christmasTrees,Telescopic joints,manifolds,flowbases, Riser, Spacer, Adaptor, Well Head Spool, Ram BOP & Annular BOP, wellhead loose connectors, Housing,Bonnet,Flanges, API Hubs,Rings, Shaft, Gate valves and Gate.(RasGas,QatarGas,Aramco,Total,Angola and Houston ). Knowledge on Materials and NDT Process – PT, MPI, UT&RT. Page 6 of 6

Company name TRANSMEC ENGINEERING PTE. LTD., SINGAPORE. Position QC INSPECTOR

Period April 2004 to Sep 2007.

Job responsibilities

Responsible for final inspection of machining components. Have knowledge in machined components are measured by using height gauge, profile projector, vernier, micrometer, thread gauge, plug gauge, ball gauges, bore gauges, surface finish check.

Have knowledge in Geometrical dimension &Tolerance as well as inspection instrument selection, read & understanding blue print/engineering drawings. Thread profile checking, spur gear, helical gear, rack&pinion, shaft. Maintain complete inspection report.

Maintain calibration system for measuring equipments. Responsible for report in-house and supplier quality performance. Declaration

I hereby declare that the above furnished information is true to the best of my knowledge and belief.

Date:

Place:

Yours sincerely

(K.Palaniappan)



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