Donald J. Stellflug - Quality Assurance Management Programs and Systems integration

***** *** ***** **, *********, MN. 55398,•Telephone (Cell): 612-***-****, E-mail: acxhyg@r.postjobfree.com

Skills & Capabilities

Quality professional with 25+ years experience in systems engineering, manufacturing environments, creating systems, documentation & processes that satisfy & exceed Customer needs.

Quality & Management experience, small-large companies, 2-10 direct report employees; range of organizations, (union, non-union, basic-complex).

Foundational player with AS9100/ISO 9000 implementation efforts, evaluations, planning & gap analysis, training and continuous improvement

Advocate for the implementation of automated data acquisition, metrics management, (internal, customer, vendor )

Primary Quality Engineer/Technician for multiple vendor transitions, Quality Systems Reviews, capability assessments

Detail oriented for Q/A efforts from quote to delivery, planning to product realization, customer satisfaction to vendor improvement

Team player maintaining “on the level” & “even keel” conduct for all business interactions internal/external, management levels, (up, down or lateral)

Experience

UMA Precision Machining Inc. –Zimmerman Mn. ISO 9001/Quality & Compliance Manager; Dates: April 2015 to August 2015

ISO 9001 lead in QMS final cut/implementation, training to and achievement of a flawless certification audit with NO Findings

Created & implemented QMS detail for metrics (up & downstream) customer feedback, training & skills matrix including safety & HR

RT2 (Right Thing/Right Time) effort of Value Added/Lean/Agile, 5S, SMED & TOC in a scaled mode to position the company for next level growth.

Timron precision Gear Inc. –Elk River Mn. AS9100 Management Representative/QE; Dates: November 2007 to February 2015

AS9100 lead; creating, implementing, training to, achieving certification and continuously improving the Quality Management System

Drive Management review, MRB & System (from Corrective Action to system improvement, for the Customer-with suppliers)

Generate Environmental Health and Safety Policy and procedure combining ISO 14001 &18001 with training for all levels.

Data & Metrics management, internal, to customer, from vendor, goals, measurement actions, reports and reviews.

Customer/Supplier interactions; teleconference, web based paperless material/corrective actions, nonconformance’s and flow through data.

Cambridge Metals and Plastics – Cambridge Mn. Quality Assurance Manager; Dates: November 2005-July 2007

Fast paced manufacturing environment for OEM, Tier 1 &, aftermarket components and products for the power sports industry. (Customer base included: Arctic Cat, Honda, Kawasaki & Polaris)

Quality for a full range of manufacturing issues; stamping, forming, welding & assembly and Lead for ISO efforts, Continuous Improvement, 5p, 8D, FMEA/PFMEA with statistical analysis using MiniTab software.

Customer interface for First Article, PPAP, IPP/IPPAAR, Corrective Actions & Supplier Quality oversight, corrective action requirement flow down to supply chain and supplier control.

Temroc Metals, Inc. –Hamel, MN. Quality Assurance Engineer. Dates: July 2005-October 2005

Corrective Action; Internal and Customer related, maintain CA Db; Continuous Improvement input for Quality, First Article and PPAP Items.

Process Realization/Improvement, baselines, data acquisition/utilization, metrics standardization, assessments to develop efficient data suite

Scrap Reduction Project; Benchmark scrap focal points, RCA, develop process map, reduce scrap source, increase through-put & value added

Technical Plating, Inc. – Brooklyn Park, MN. Quality Assurance Manager. Dates: February 2000-January 2005

Lean Mfg. multi mode role from Quality Program management (all aspects), hands on inspection to ship/rec. fork truck qualified.

Compliance; HAZMAT, MSDS, Multi Spec interpretation (MIL, ANSI, ASTM, SME, NADCAP, ISO, EU Directive 2002/95/RoHS Directive).

Cradle to grave project participation, bid, spec. review, process review/capability/line allocations, safety & Training Program items.

Medical device processing, (ISO 13485 compliant process for staples and surgical device passivation)

Technical Ordnance, Inc. - St. Bonifacius, MN. Quality Assurance Engineer/Manager. Dates: March 1995-March 1999

QC Planning; Contract Review, Specification and Drawing/Print Interpretation with QA input for Bid/Quote & cost estimating/analysis

Inspection & SPC Planning: (rec, in-process, final, FAAT etc.); QC documentation, all levels, calibration, corrective action, customer interface/care.

Material Control, (MRB) Internal/Vendor, Disposition & C A. Direct report employee tasking, hiring/firing, review, (inspectors & testers)

Alliant Techsystems/Honeywell Defense System Division Quality Assurance, Data Analysis, Ballistic Test Technician (small to large caliber ammo 1980-1995

Review internal/external ballistics data for anomalies and performance criteria, automated data acquisition, post test hardware, X-ray, video and data analysis, including DoD witness interface & sign-off for product acceptance. Create IPs/Procedures for assembly & test of ammo & inspect same

Create, maintain database for acceptance, failure analysis, team research & management decision making.

Set-up, run, test fire, acquire & analyze data. Generate reports, handle secure data, and report to program managers. Maintain small and medium cal. weapons & systems; wiring, hardware, X-ray systems/film development, target movers etc. and determine and implement required instrumentation for desired data acquisition.

Education & Representative training coursework:

5P, 8D, 5S, Managing Statistical Process Control, Non-Conforming Material, Information Security, Geometric Dimensioning and Tolerancing, Introduction to Statistics, Gaging Workshop, Semiconductors, Statistical Process Control Applications, Quality Computer Applications, Structured Problem Solving, Value Engineering, Explosive Safety Courses, 1, 2 & 3, ACE Electronic Circuits, FMEA (w/Process Mistake Proofing) Lean, SMED

University of Minnesota, Bachelor of Arts Degree

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