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Engineer Manufacturing

Location:
Ingleside, TX
Posted:
November 10, 2016

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Resume:

Amit P. Bhakta

acxgbk@r.postjobfree.com - 361-***-****

**** ***** **. *** ******, Tx 78666

Qualifications

Education

Bachelor of Science, Mechanical Engineering

University of San Antonio (UTSA), 2013. Major GPA: 3.62

Part-Time Dean’s List, Part-Time Honor Rol

Skills and Certifications

SolidWorks 2010+, NX10+, Arduino C, OpenWorks, MATLAB programming. FEA software Abaqus, Nastran, and Ansys 12.0+. MS Office & VBA Project, Simulink & Simhydraulics, AutoDesk Inventor & AutoCAD.

Multilingual: English, Gujarati and Hindi

Professional Experience

Rave Gears Seguin, TX

Design & Manufacturing Engineer II June 2016 - Present

Created 3D models and 2D drawings using SolidWorks and AutoDesk to meet ANSI(aerospace) standards

Designed and Revised numerous drawings based on redline markups from gears and tooling fixtures

Built Fixtures and designed tools using excel for modeling O-ring grooves, threads, splines/gears, Belleville spring stacks and many more parts.

Proficient at using 3D CAD software to create machine shop drawings, geometric dimensioning and tolerances per ASME Y14.5 standard.

Analyzed production floor plans and helped to in-line the material flow

Assisted in manufacturing process by finding different ways to reduce cost and improve quality and efficiency.

Worked with lean team on daily basis to make continuous improvements to multiple projects

Researched in various areas such as production equipment, flow and assembly methods to develop creative design and efficient manufacturing processes

Samsung Austin Semiconductors Austin, TX

Reliability Equipment Engineer I, Etch Ops July 2014 - May 2016

Increased tool uptime by 15% with only one-third of the previous headcount while supporting additional equipment as Night shift engineer.

Developed understanding of plasma, plasma chemistry, typical reactions, polymerization mechanisms selectivity knobs and influence of downstream dry strip processes

Possessed clear understanding of plasma physics and the first order effects such as temperature, pressure, bias, gasp, RF power and matching

Tool owner for 20 TEL etchers oversaw the Maintenance multi-million dollar semiconductor silicon etching systems within specification

Experienced at using strong equipment sub-system relative to process and control impact such as pressure control, ESC, vacuum system, data capture, gas and power delivery.

Performed RF measurements, matching, DC bias and RF loss mechanisms

Validated SOP’s for equipment PMs cycle by demonstrating GPM and improving etch process.

Developed new SOPs to maintain well control etch process and troubleshoot ETCH TEL/AMAT equipment

Proficient at understanding fundamentals for applied statistical manufacturing and unit operations

Analyze & designing, modeling, and detailing electro-mechanical parts and equipment including P&ID.

Project management including: Tool installation, refits and major repairs working with a variety of groups to meet key deliverables.

Utilizes Lean Six sigma processes in maintaining tool specifications, training documents and maintenance procedures.

Continuous improvement - evaluating overall tool performance via data analysis and implementing procedural and hardware changes to improve cost, uptime, OEE & KPI

Root cause analysis using systematic 8D approach including problem solving tools TEL/AMAT, 5 why, and sFMEA.

Engineering Testing Analysis (ETA), San Antonio, TX

Mechanical Design Engineer(Paid-Intern) March 2012 - Dec 2013

Collaborated to develop, design and prove the concept of fully automatic electrohydraulic feedback control system

Programmed a close-loop PID control system (PLC) in LabVIEW paralleled with safety system

Developed PID relay auto-tuning methods for different stroke lengths

Designed and managed fabrication for combined bend-tension rigs, load frames, bulkheads, pullheads, pressure vessels, and other machine components (in accordance to API standard for testing).

Designed and fabricated load apparatus to attach to the cylinder rod and then calculated buckling of rod using FEA (SolidWorks)

Experienced in configuring instrumentation, DAQ systems, and plumbing networks for conducting custom tests. Regularly perform data reduction and analysis for communicating results to a client.

Provided a manual for assembly plan, wiring diagrams, P&ID, experimental procedures, protocols, and analysis for the system

Designed and sized necessary mechanical and electrical components. Built and tested the electrohydraulic system with feedback control system for additional six months

Process improvement (Kaizen) for concept to prototyping/testing, to final product meeting customer specs.

Major Projects

Lean Projects involving semiconductors

Excel VBA coding projects

Build SQL macros/queries Report system

CAD (GD &T) to design multi assembly parts

Reverse engineer and design multiple projects

Innovative parts design for cost savings

Finite Element Analysis using ANYIS/Python

• Design & Build Actuating Electrohydraulic system.

Campus and CommunityActivities

President - Delta Epsilon Psi May 2011- May 2012

-Managed over 40 active members. Organized different events such as flag football. Oversaw different committees

Treasurer - Delta Epsilon Psi May 2010 – May 2011

-Maintained budget different committees in the fraternity

Director April 2010 and April 2011

-11th and 12th Annual Project come together

-Organized the flag football events for over 70 attendees

-Obtained DKR memorial Stadium as a event venue becoming the only student organization to have a serve event there

Community Severice

Habitat for Humanity (180+ Hours)

Babcock Road & Morganland clean up

San Antonio Food Bank

Rock & Roll Marathon

Refrences

Johnny W- Former supervisor 254-***-****

Darin Pinto - Product manager - 281-***-****

Peter Fager - Co-worker - 832-***-****



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