CURRICULUM VITAE
Personal Information:
Name and surname:
Stefan Petre POPESCU
Date of birth:
02.01.1968
Nationality:
Romanian
Marital Status:
Married, one child
Address:
Bucuresti, Str. Sold Sebe Nicolae, nr15.bl
v11,sc2,apt21,sect. 3, Romania
Contact details:
Tel: +40 (0-755-***-***
E-mail: ******************@*****.***
Objectives:
Looking for new challenges, career opportunities, and perfecting the professional level,
Education:
1987 - 1992 - B.S. in Machine Constructions from the Technical University of Bucharest - Romania, Faculty of MACHINE TECHNOLOGY (T.C.M)
1982 - 1987 - Physical Mathematical High school, Bucharest - Romania
Trainings:
2015- Situational Leadership II Ken Blanchard course
2014-Kaizen Institute ‘’Site TQM’’
2013-Kaizen Institute “VSD – VSM’ one pick flow application, factory site
2013- Kaizen Institute ‘’SMED Kan –Ban ‘’ training and factory site.
2012-Kaizen Institute ‘’Employees &Organisation- Top management ‘’
2012-Kaizen Institute” Gemba problem solving “, training and factory site
2011-TMI- ‘’Team work ‘’
2009- 2010- CBC Romania - Integrated Management Training Program (Organisation Strategy, Management of Human Communication and Relations, Organizational Processes Management)
2009 – Ruukki professional ‘’S +5 S Program, Lean principles’’.
2008- JTO School of Management - Building and leading a team. Coaching style of leadership. Change management
2008- Communication and Performance Management
2007 - Management Soft Skills Program
Professional Experience:
Company, location: ASSA ABLOY, BUCHAREST, ROMANIA
Number of employees: 500
Position: Business unit manager– Primary Processing
Period: 09.2012– present
Business development
Responsible for Profit & Loss of the BU., monthly basis analyze and report
Monthly basis report, BU’s production targets, safety, quality, efficiency.
Responsible for relation with BU’s clients, external and internal.
Responsible and conducts audits yearly basis from company’s corporate level and at client’s request
Responsible Lean principles implementing,maintain ‘’Gold level of Lean Excellence’’
Quarterly basis report about savings and status submitted to divisional level.
Responsible for company’s engagements in respect of legal requirement EHQS.
Production
Managing and coordinate +10 white and +80 blue collars in:
Planning department, 2 planners, 4coordinators, 1raw materials stock keeper, 1 Kan-Ban warehouse stock keeper (supermarket principles),1 lean engineer,2spiders tools &materials, running ERP system Axapta, for planning, production card releasing and follow-up. Code bar system for production confirmation, material and tools.
CNC stamping department consist of 16 automatic machines,1 slitting and 1 rolling stripes machines,40 operators, managing +4000 die tools and realizing over 100kpcs and 250 c/o weekly, under EN ISO 2768-1class f and 2class H or specific client’s requests.
CNC turning department, consist of 15 automatic and semiautomatic turning machines, 1 CNC polishing machine, operated in multiple service by 8 operators,over 250kpcs weekly, in a portfolio of proxy1500 different articles .
Polishing department, CNC machines and manual operating,10 operators
Platting lines (electro-galvanic), operated in barrels (1line) and frames (3lines), realizing Zn-Fe surface treatment 120kpcs weekly with 12 operator.
Electrostatic painting automatic line and manual cabins, realizing +45kpcs weekly proxy 8 c/o daily with 10 operators
Raw material warehouse, Kan Ban warehouse, 5 op.
Managing and conduct teams to achieve EHQS company’s targets, by continuous communications,S+5S audits, daily monitoring, weekly meetings.
Managing and develops strategies for achieving BU’s target OFR,OEE, follow-up on weekly basis production meetings,visual management monitors,
Maintain in good conditions BU’s expenditure by enforce TPM practices, kpi’s MTBF, MTTR, initiate and follow-up Capex.
Managing stock levels in intermediate warehouse, monthly basis reports, electronic monitoring in Axapta system, applying Kan Ban, min-max techniques.
Leadership
Train and coach the subordinate staff to follow company’s policies and to achieve BU’s targets.
Establish subordinates KPI’s, develop strategies and team’s abilities to meet them.
Enforce discipline in respect of internal company’s regulation, code of conduct.
Create action plans for subordinates, targeting professional developing and motivation.
Achievements
Increase efficiency in Primary Processing, 35% with 10% HD increasing by conduct and implement lean actions and Kaizen techniques.
Reduce costs of painting over 30% by implementing standard for operating the automatic line in only 1 shift out of two and efficient solutions for painting supports.
Conduct and implement sustainability projects, ‘’Energy monitoring and reduction’’, Water treatment station in plating working station’, accountable for savings of: 10% energy, 80% water.
Company, location: RUUKKI ROMANIA, BUCHAREST, ROMANIA
Number of employees: 260
Position: Production Manager - Steel Frames factory
Period: 04.2007 – 09.2012
Business development
Coordinating factory's activities in conjunction with, planning,quality, production, projects' profit
Selecting and developing personnel to ensure the efficient operation of production, +100 white and blue collars,
Developing and achievement of a Business plan in accordance with the company's strategy
Ensuring Corporate targets are met
Responsible for communication of objectives, performance and business status to top management level
Tasks for managing
Responsible for factory's budget(+ 500 k euro monthly) and capital expenditure,
Maintain good working relations within the related factories and outside organisation,clients
Conduct meetings with client, bidding process, follow-up project status for bigger and strategic projects.
Enforce Health and Safety as it is applies to the Company's operation
Accountable for factory's use and maintenance of all plant,buildings and equipment
Managing, developing co-ordinating all staff reporting directly
Managing and monitoring, subordinates KPI’s and roles, yearly evaluation white collars(objective method) and blue collars(judgmental method)
Supporting the staff to complete the daily work within the standard operation and individual's ability
Ensure the Company's disciplinary and working procedures are adhered to as stated in Company's internal regulation manual, contracts
Technical tasks
Ensure that all customer requirements are understood by the teams and that they are fully met
Work with European Standard Codes for steel materials, welding, machining, painting, processes airless method.
Continuing improvement of working procedures, S+5S, and Lean principles.
Maintain and improve development of manufacturing processes 8 white,+70 blue :
Production planning, complex projects over 1000 tons,4 planners,2 NC programmer,1 operational assistant,4 shift leaders
Thermal cutting processes-oxy fuel(NC), flat products steel carbon plate S355, shaping and striping.( Messer multi torch)
Thermal cutting process-plasma, and mechanical drilling(NC, flat products shaping(Ficep )
Machining processes (NC), sawing and drilling long products, opened profiles hollow section, bar. (Ficep semiautomatic conveyor line)
Welding processes manual, stick, MIG-MAG, and automatic submerged arc welding,(Essab NC machine,,40 Kempy welding machines)
Shoot blasting process flat and long products(NC Whelabartor)
Manual blasting and painting airless processes alkyd, epoxy,polyurethane high durability surface treatment systems(.Chambers arranged in line,conveyor system )
Maintain and improve development of workflow planning activity targeting the reduction in move and queue times
Maintain and improve the development of waste reduction.
Achievements
Started-up project for Steel Frames Factory as green field investment : designing the layout of the factory base on production stream,
Followed-up the budget of investment, supervision of site construction, manage the installing of equipment& utilities,meet costs target
Designed the organizational chart and job description for each position, conducts interviews.
Supervised implementation of SAP, ERP, and MTO production module: S+5S, Lean principles.
Authorized the factory ‘Integrate Management System’ ISO 9001:2008 / ISO 14001:2004 by supervising and leading team in designing working procedures
Authorized the production processes, ISO 3834-2:2005, EN 1090-2 with finish company Inspecta
Ramp-up production 800 tn/month.in 2shifts from, 300 tons/month in 1 shift.
Supply steel structure for: ‘’Ploiesti Football Arena Ilie Oana’’ ‘’Akemene Cementas’ ’the biggest cement factory in Baltic countries
Company, location:, TITAN-MASINI-GRELE - McNeil & NRM, Inc part of YARED GROUP, BUCHAREST, ROMANIA
Number of employees: >750
Position: Welding Workshop Leader (heavy and light structures)
Period: 2003-01 - 2007-04
Responsibilities:
Managing department resources and processes for meeting the company's targets (general production plan)
Organizing and coordinating +100 subordinates,planning team,production team
Managing welding workshop’s activities and processes, planning, NC programming,thermal cutting (oxy-fuel), welding processes execution and their psychology assisted by welding chief welder, thermal treatment for stress releasing,sheet metal processes like shearing,bending, rolling, notching, as well as participant in machining technology for welded items, being the guarantor of quality (according to ISO 9001), safety and delivery in time
Complementary work for meet heavy and light machining requirements for welded heavy, medium and light structures, participle in meetings and technology build –up for machining.
Financial and human resources responsibilities:
Controlling the 'Time-card' system
Controlling the budget of the department,direct & indirect costs
Testing and evaluating the subordinate personal
Achievements:
Increase productivity with 25 % in 1 year by implementing project management system in planning process
Decrease the number of unconformities in production by standardizing assembly process in sense of using templates for serial items, and by reinforcing own control.
The under my command has produced various welded structures:
Beams, columns, bases,steel part for robotic lines weighting 1 to 25 tone
Parts specific to the naval industry
Pressure vessels
Covers, panels, hydraulic tanks made of sheet metal.
I'm familiar to all arc welding processes.
I'm familiar to CNC cutting oxy-fuel or plasma.
I'm familiar standard codes ASME cod, testing of pressure vessels.
Company, location TITAN-MASINI-GRELE - McNeil & NRM, Inc part of YARED GROUP, BUCHAREST, ROMANIA
Number of employees: >750
Position: Welding Workshop Leader (light and sheet metals structures)
Period: 1996-01 - 2003-01
Responsibilities:
Planning production of sheet metal parts according to company's targets (general production plan)
Managing welding workshop’s activities and processes, planning, welding processes MIG-MAG,WIG, shearing,bending, rolling, notching, steel carbon,aluminum, stainless steel
Coordinating a team of 30 workers (welders and locksmiths)
Designing sheet metal parts: mobile covers for guide ways, guards, ladders, banisters, electric channels net for tools machines,
Managing all welding workshop’s activities, being the guarantor of quality, safety and delivery in time
Achievements:
Managing and the projects for modular system of tools machine sheet metal parts :electric channels, mobile covers, design and production
Position: Engineer
Period: 1992-10 - 1996-01
Responsibilities:
-designing the technologies for assembling and welding components.
Skills:
-Very good negotiating and communicating skills
-Ability to work effectively with a team.
-Ability to develop and maintain good professional and personal relationship
-Ability for coaching subordinates
-Ability to work under pressure and to handle several responsibilities at the same time and to meet deadlines
-Excellent multi-tasking, organizational, decision-making, self-administrative skills and strong attention to detail
-Good working knowledge of Microsoft Office(Word, Excel, Access, PowerPoint, Outlook Express) and AUTOCAD 2D
-Good working knowledge an understanding of ERP systems,SAP,Axapta.
-Foreign languages: English – Fluent
-Driving licence: B category since 1997
Competences:
20+years engineering background,production processes(,mechanical, welding, surface treatment, supply chain, maintenance)
10+years experience in management: processes and people
Experience in leading multifunctional teams, production, planning, CNC programmers, inspection
Start -up, design & supervise engineering projects, green field investments
Budgeting,costs follow-up and reduction, capital expenditure responsible
Hobbies: Skating,reading.