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Plant head

Noida, Uttar Pradesh, India
October 29, 2016

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Rakesh Sharma


Mobile: +91-882*******/+91-901*******/704-***-****


A position that challenges my skills and urges me to learn and enhance my capabilities to become more competent and experienced so that I can contribute well to the growth of the concern and to have continuous self-development by the way of learning and exposure to new assignment. A competent professional with 16 years of experience in Production Operation, manufacturing, NPD and Project of manufacturing industries.

Ø Automotive industries.

Ø Sheet metal and it's Toolings progressive and simple tools. Ø Rubber industry and it's toolings of compression, transfer and injection type. Ø Injection Moulding of plastic components.

Ø Wiring Harness for automobile.

Ø Precision components cnc vmc and conventional machines. Ø Bearing manufacturing.

Ø Cutting tools of all types.

Ø CNG cylinders manufacturing.

Ø Pressure die casting and it's relative operations. Ø Steel rolling mill and it's sheet casting by continuouscasting furnace. Ø Polyester garment button manufacturing.

Ø fastners by hot and cold forgings.

Ø Automotive welding and it's assembly.

Ø Automotive component assembly line and paint shop liquid and powder coating. Ø Manufacturing of machines of any type standard and spm. Ø Plant and machine automations.

Ø Automotive industries, manufacturing,

Ø Press shop of mechanical presses, hydraulic presses and pneumatic presses, Ø Moulding presses compression transfer and injunction Moulding, Ø Extrusion.

Ø welding fixtures of type of weldings, welding mig, tig, spot, seem, arch, Ø Heavy fabrication with all welding processes.

Ø CNC, VMC, HMC, all tool room machines,

Type of industries and machines i am familiar with Type of machines

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Ø Spinning machine, shot blasting, paint shop, stamping engraving, Ø Continuous sheet casting, induction casting, heat treatment furnace, aluminum casting furnace, scalping, sheet rolling, Pickling, all tool room operations, sheet metal presses. Ø All type of utility machines like DG, air compressor, boilers, hvac and electrical, air, water, gas distributions Ø All type of hydraulic and pneumatic, immplimentations of automations. Ø Re-heating Furnace & Heat Treatment Furnaces.

Ø Contribute to the elaboration of Mid Term Plan, budget and forecasts for one or several entities

Ø Manage data consolidation and reporting ensuring reliability, consistency and transparency Ø Contribute to the analysis of the variances and propose appropriate corrective actions Ø Participate in the profitability and cash improvement actions Ø Develop, execute and control internal procedures including spending authorizations in respect of Corporate policies

Ø Contribute to Business plans elaboration and financial justifications for new business acquisition

Ø Review financial impact of current and future operations Ø Responsible for recourse utilization as per budget. Ø Responsible for plant performance indicators such as productivity, quality, safety & Cost Ø Based on the schedule received consumption, targets are being planned and achieve set target as per customer need.

Ø Work on SQPDCM techniques.

Ø Responsible for maintaining the standard hours VS man hours. Ø Responsible for OTD (on time dispatch) & RFT (right first time) Ø Responsible for achieving the productivity target. (Cell wise production output) Ø Responsible for inventory turn ratio against decided objectives. Ø Collect feedback from quality about reported BIS (Before in Service) & ELF (early life failure) & take step 3 & step 6 joint with QA against the reported issues along with QA. Ø Responsible for conducting weekly meeting with kaizen & PQC monitor & take appropriate actions. Ø Responsible for collection of weekly losses against PE, QA & material department & review with each department for step 3 & step 6.

Ø Responsible for station wise risk assignment (HIRA) & Aspect impact (EMS) as per OSHAS 14000:1 Ø Active team member for conducting the layered safety audits & closer as well. Ø Responsible for doing the prioritization of reported near miss & take appropriate actions against it along with appropriate department.

Ø Active tem member for emergency safety mock-drill drive along with safety manager. Professional Portfolio

Plant head SEBRO MACHINE TOOLS, Faridabad India

Jun '12 - Till date.

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Ø Driven the Kaizen events & implementation & responsible for maintain the 5S for shop floor. Ø Responsible for score improvement in bottleneck management & Tact time and line balancing one of operation excellence practices.

Ø Driven Global training program to gain the process knowledge by newly joined associates Ø Driven cycle time reduction project through six sigma Ø Driven OEE projects of bottleneck machines from 65% to 84%. Ø Responsible for station wise VA/NVA ratio reduction. Ø Responsible for creating the stack holder feedback system important in associates. Strong knowledge of management of a production plant, In-depth business expertise (managed a profit center) Project management experience.High level entrepreneurial thinking and acting. Ability to design, transfer and multiply values. Ability to align to company culture principles. Ø Complete responsible for Production, Manpower and resource planning of a new Project & Existing working load.

Ø Responsible for in-Process Quality Inspection of all jobs Ø Responsible for smooth operation of MIG, TIG, Seam, Spot & Robot Welding. Ø Responsible for maintaining the documents of ISO-TS 16949 such as Work Standard, Morning meeting, daily Poke-Yoke checklist, and Machine start up, in process quality check sheet, Process parameter record, machine cards etc.

Ø Responsible for production schedule of sub assembly for main resource line (Resonator line & pipe line) Ø Responsible for production schedule welding lines of Exhaust systems. Ø Responsible for maintaining the various records & charts of Production and Quality systems such as OEE, Productivity, Red bin & Yellow bin analysis.

Ø Responsible for control on In-Process Inventory & continual Improvement at all stages of production. Ø Responsible for process sheets with cycle time study for all the processes, Line Balancing. Ø Responsible for reduction in Process Rejection & rework by 30% using Root cause analysis. Ø Driven the layout change get 15% increase in material flow. It is a automotive exhaust manufacturing company for OEM only. Strives for continuous improvement of processes. Strong negotiation, dialogue and communication skills Role model function (ability to lead by example) Cross-linked and holistic thinking. Owning strong loyalty. Profit and cost oriented. Strong customer orientation.

Ø Responsible for preparation & process request for quote (RFQ), purchase order (PO), good receiving note

(GRN), Material issue note (MIN).

Ø Responsible for preparing site & training purchase orders on ERP. (VPRM) Ø Responsible for placing the orders with supplier based on site requirements & follow up AGM operations. Sharda motor ind Ltd., Gujarat

Apr '10 - May '12 (2 Years, 1 Month)

Manager in Manufacturing Everest Kanto Cylinders gujarat Dec '06 - Apr 10(3 years 3 Months).

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Ø Responsible for arranging the pickup from of the material from supplier end as per INCO terms Ø Responsible for preparing the import & export documents & sent the same to freight forwarder. Ø Responsible for custom clearance if get stuck in customs. Ø Responsible for payment term as per PO.

Ø Responsible for answering the customer queries & coordinating with concerned department personal for suitable clarifications.

Ø Responsible for negotiation with suppliers & Meeting with GM for payment issue if any Ø Receive, check, & verify the material deliver by supplier at site. Ø Responsible for shipment ETA as per site requirement Ø Responsible for maintaining advance & final payment record of each supplier Ø Responsible for GRR & closer of account against each PO Ø Responsible for monitoring & recording of the condition & state of preservation of material released from warehouse for processing

Ø Responsible for all purchasing financial

Ø Driven the planning & direct in warehouse related activities An astute leader having good people management skills with the ability to motivate a large strength of people under adverse circumstances.

A automobile shocker MANUFACTURING COMPANY

Ø Prepare weekly/monthly production plan for monthly requirements of customer. Ø To execute planning in production, organize and control the whole production activities as per plan. Ø Planning of process as per capacity & Accommodate production as per requirement. Ø Setting the machine, jigs & fixture to perform production. Ø Planning of Manpower and machine to meet customer delivery schedule. Ø To release production card for each machine to assure daily loading and deployment of man power. Ø Implementation of 5-S and TPM activities in machine shop area. Ø Monitoring production on daily/weekly from key station to ensure that monthly target will be achieved. Ø Making effort to Gear up production line for urgent supply required by customer. Ø Analysis production line Problem and take Preventive and corrective. Ø Interaction & Follow up to vendors self to timely materials supply and stocks reconciliation. Ø Co-ordination with various Deptt to resolve production problems. Ø Inventory monitoring & control and stock reconciliation in production line monthly. Ø Prepare overall feedback, reports related to daily production, total production status, total manpower status, vendor plan, Dispatches and schedule adherence.

Ø Responsibilities include achieving production target. Ø Controlling overtime.

Ø Improve productivity and supply.

Ø Implementing 5-S on production line and make process more visualize by using right production procedure & process related formats and sheets.

Sr. Engineer Munjal showa ltd.

Aug 1999 - Dec '06 (7 Years, 4 Months)

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Ø Apply rout card system in production process.

Ø Perform many Kaizen activities on shop floor and training. Ø Implement control plan for every component and part. A self motivated team player with good leadership qualities and decision making ability under pressure and tough circumstances.


Ø Entrepreneurs gamut skill.

Ø Long and short term budget and MIS preparation.

Ø Good command on costing, cost saving and cost cutting by taking care of smooth running of plant operation.

Ø New product development of any manufacturing process and cost finalization of its all operations with raw material cost.

Ø Production planning and loading chart and control on it very closely. Ø Achievement of targets set by management.

Ø SCM skill, vendor developments, commercial settelment, cost negotiations and procurements. Ø Well versed with Japanese Management Practices namely : 5S, 3M, JIT, TAKT Time, Poka –Yoke, TPM, Kaizen, Quality circle, OEE, 7QC Tools and lean manufacturing etc. Ø Knowledge of documentations for new production start PPAP, Process Sheet, control plan, CP, APQP, PFC, MSA, PSW FMEA, PFMEA, MINI TAB, 6 SIGMA, ETC FOR PRODUCT AND PROCESS STABILITY. Excellent analytic skills and a keen learner with a flair for learning new technologies. Ø Decision making for betterment of organization.

Ø Self-motivated team player backed with leadership qualities. Excellent management and public relation skills.

Ø Support plant and machine automations to reduce manpower cost. Ø Taking care of machine efficiency and quality of products by adopting latest manufacturing systems. Solving all problems by referring quality tools.

Ø Production activities of Auto Components/Products,Tool Room and related Industrial products. Ø processes and operations training for multi skilling function and Line balancing concept. Ø Efficient Utilization of Machines and man power by Proper planning of Machines and Man Power. Planning of raw materials and consumables.

Ø Efficient control of wastage by utilizing correct sizes with right planning of requirements. Ø Developing proper Internal Systems and Procedures to making sure that all production staff will follow the same systems for efficient running of factory.

Ø Having experience in Training of Production Staff and developing a strong production team. Close Monitoring of Targets with actual output.

Ø Concept designing, I can design and develop any concept in manufacturing. Ø Project monitoring and conducting Project Re-view meetings.Coordinating with Design dept. and Purchase PROFESSIONAL EXPERIENCE

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dept. for placement of orders.

Ø Design and Drawings submission for manufacturing and follow up with design team for timely completion to meet delivery schedule for new project and products. Ø Design, Engineering progress ~ Schedule & updating to the top management. Ø Good knowledge of compensation & back charge management during project execution. Ø Good knowledge of Pre-commissioning and Commissioning of Process equipments. Ø Good knowledge of Hydraulic, Pneumatic, Steam, Water, Lubrication, Combustion, PP and FRP Piping. Ø BIS Bureau of Indian standard.

Ø SGS Société Générale de Surveillance.

Ø TUV SUD Quality certification.

Ø Trigo TATA approved agency for quality testing.

• Installation of hardening, quenching and tempering furnace system.

• Installation and commissioning of steel rolling mill in 3C company.

• Installed CNG cylinders manufacturing project.

• Bearing manufacturing project for SKF vendor.

• Installed new project for rubber auto components.

• Garment buttons manufacturing industry.

• installed unsaturated resin manufacturing plant.

• Installed four Wheeler exhaust assembly line for Tata NANO. 1) Civil drawing finalization suitable for efficient productivity make easy and smooth operations of the plant.

2) Production line installation and commissioning by taking care of sequencing of operations and line balancing concept.

3) Electrification pattern right from HT line to LT panels and connect with individual machines through cable laying pattern.

4) pipings for cooling tower lines, hot lines.

5) Boiler steem pipe lines.

6) Air lines.

7) Gas (LPG).

8) Oil lines (LD, HD, Furnace oil, thermic fluid)

Worked with third party inspection and testings

Projects Handled:

Project responsibility:

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Ø Entrepreneurs thought.

Ø Systematic approach.

Ø Maintaining & Adhere to Schedule

Ø Good analytical and problem solving ability.

Ø Eager to learn new things & execute them effectively. Ø Hardworking and Time-bound.

Ø Flexible and adaptable in stringent conditions.


Ø B.Tech in Mechanical Engineering from Nagpur university in 1999. Ø Computer E Commerce from TFCSS Noida up.

Ø SAP designing core team member.


Date of Birth : 27th oct 1973.

Languages : English, Hindi, Punjabi, Gujarati.

Gender : Male.

Marital Status : Married.

Address : AT: A 501, prerana society plot no 13, sector 10 Dwarka Delhi 110075.

Contact this candidate