Electrical & control section head

SANJEEV KUMAR

Mobile : +971-********* ( Abu Dhabi)

Mobile : +91-956******* (India)

E-Mail: ****************@**********.***

E-Mail: ***************@*****.***

Seeking assignments in Project & Maintenance with an organization of high repute.

Profile Snapshot

Possesses 19.5 years of experience in handling multiple assignments of Projects & Maintenance in Electrical, Instrumentation & Automation, Implementing best maintenance practices, Maintenance operations, Quality control/Assurance, Inventory Management, Vender Management & Man Management.

Successfully completed Erection & Commissioning of Automation control, Instrumentation & Electrification of various capacities of Power plants 600MW, 140MW, 35MW, 25MW & 15MW.

Demonstrated success in developing and leading team in various Automation, Electrical & Instrumentation projects.

Sucessfully completed Erection & Commissioning of Pipe tracking system in Jindal using P&F make RFID & Barcode system from Production to dispatch..

Adopt at conducting condition based maintenance activities through IMS, KAIZEN & TPM activities

Ensuring compliance to quality standards ISO 9001:2001, ISO 14001: 2004 & OHSAS 18001:2007.

Expertise in implementing cost saving measures to achieve substantial reduction in terms of Energy consumption, Man days, Production cost & Raw material.

Foreseeing performance bottlenecks and taking corrective measures to avoid the same

Professional Experience

At Jindal Saw Gulf LLC Abu Dhabi (Jindal Group)

Period: November 2014 to till date

Designation: Manager Electrical & Instrumentation

Area: Steel (Ductile Iron Pipe Plant)

Roles and Responsibilities:

Jindal Saw is a part of Jindal Group, is manufacturing company of Ductile Iron Pipe with the capacity of 3 Lacs MT per year. Presently Jindal Saw is GCC largest steel plant for Ductile Iron Pipe Manufacturing.

Installation, Testing, Commissioning, Operation & Maintenance of entire plant.

Knowledge of Modbus, Profibus. Foundation fieldbus, RTU, OPC, etc., and of TCP/IP and Serial based modes of communication

Excellent troubleshooting, analytical and critical thinking Skills with effective communication in team

Work as a team leader of electrical, Instrumentation & automation area of all the projects.

Preparation of layouts in Autocad, specification for electrical equipments PMCC & MCC Design, circuit breakers, cable sizing, and voltage drop calculations with distribution.

Preparation of monitoring the project related area of design and project coordination with Planning, Civil, I&C, Mechanical and Designing departments

Fully conversant with Regulations with ref to IEE Wiring Regulations, British Standards, IEC & International standards for safety.

Analyzing the current plant status and suggest the method of total plant integration and Ensures that Basis of designs are in compliance according to industry and security practices and standards

Coordinate & maintain inventory of spare parts & consumables in Steel Plant and with Business partners

Build trust & commitment with internal teams, develop personal connections with people.

Designing, programming modifying and editing of SIEMENS PLC systems, Process logics, PLC wiring Architecture, process and instrumentation diagrams. System is working on Field bus, Ethernet and Profibus communication. Worked on SIEMENS PCS7, PLC- S7200 / 300 / 400 / 1200 / 1500 and all type of SIEMENS Drives S120, G120, G130 Sinamics Series, DC Drive 6RA 70-80, ABB ACS 2000 MV Drive, ABB ACS 800 Drive, ABB AC 800F Freelancer controller.

Worked on Schneider Utility Pro PLC software & Vijeo designer.

At M/s Trident Limited

Period: Apr 2012 to October 2014

Designation: Head Electrical & Instrumentation

Area: Pulp and Paper

Roles & Responsibilities:

Responsible for Electrical & Instrumentation maintenance of 500 TPD of paper production plant & converting section.

Maintenance of electrical system as per regulations of the Indian Electricity Act and maintenance of the same for smooth production, and to ensure complete safety of man and machine & plan for maintenance activities to ensure zero downtime minimize forced outages and maximize uptime of plant and machinery by adopting thermal imaging, vibration monitoring, load analysis, power analyzing and laser alignment system.

Energy conservation Identify and implement energy conservation measures aimed at reducing overall power consumption

Analyze unscheduled stoppages to identify their cause and eliminate them achieve zero break downs by adopting the why-why analysis, fish bone analysis & FMEA to eliminate problem.

Well versed with PLC/ DCS/QCS & hands on experience on different makes of DCS/PLC/QCS, proficiencies in logic solving and various interlocking scheme required for automation & analyzing all drawings related to automation and control.

Operation, Maintenance actual and appropriate selection of HT/LT Switchgears, LT Motors, PCC

Designing, programming modifying and editing of PLC systems, Process logics, PLC wiring architecture, process and instrumentation diagrams. System is working on Field bus, Ethernet and Profibus.

Maintaining & ensuring maximum machine availability for production as per target with ensuring quality paper by maintaining ABB Make QCS, DCS & Drive.

Extensive experience in maintenance & upgradation of high speed wide spectrum converting & packing machine.

Executing cost saving and Energy saving techniques / measure and modification to achieve substantial reduction in maintenance expenditure & power consumption per ton of paper.

Identifying area of improvement and recommending process modifications to enhance operational efficiencies of the system.

Planning of preventive maintenance schedules of various machineries to increase machine uptime and equipment reliability.

Compliance and liasoning of plant electrical system.

Managing the team of Engineers, technical persons troubleshooting of faults and commissioning of electrical equipments.

To improve profitability and drive regulatory compliance by reducing production losses, optimizing maintenance costs and decreasing the potential for undesirable incidents.

Coordinating material / spare parts planning related activities encompassing requirement specification and offer evaluation.

100% machine availability, Zero Breakdown, Knowledge of 5S & JH (Jishu Huzen) Autonomous Maintenance, Planned Maintenance, MIS- from Inflow to out flow of material. Knowledge of Root cause Analysis (RCA), Maintenance of machine history, all utilities, Responsible for training of dept. requirements, developing next in line.

Implementation of SAP - Plant Maintenance Module for paper plant.

Successfully commissioned fire hydrant system & smoke detection for complete plant.

Maintenance & Operation Management

Effecting planning of predictive and preventive maintenance schedules for various equipments to increase machine up time & equipment reliability for Electrical, Mechanical Utility & Instrumentation.

Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipment and maintaining requisite documents for the same.

Planning to achieve machine availability for production as per target set in year beginning

Preparing CAPEX and responsible for preparing & monitoring of project budgets, maintenance budget & inventory control.

Planning for up gradation and standardization of equipment to have minimum inventory selecting & developing vendors for supply of good quality & genuine spares. Planning & controlling spare parts/ components procurement for projects. Proactively identifying areas of obstruction/bottlenecks and take step to rectify the equipment through application of troubleshooting tools.

Ensuring reduction in Maintenance cost year by year, Manpower cost, Material procurement cost, External service cost, internal manpower over time cost, Manpower deployment by proper planning.

Implementing various techniques for cycle time reduction, entailing identification & opportunities, Energy audits Analysis of data, Conduction of test & implementation of test audits.

Maintaining & ensuring stringent adherence to Compliance, Norms & Practices, Quality standards, and Identifying gaps & taking corrective action.

Preparing periodic MIS Report (MTTR / MTBF, OEE) to facilitate decision making by top management.

Ensuring safety, Risk assessment & HACCP implementation.

Ensuring all equipment are approved by authorised agency prior to use

ISO documentation, 5S documentation. Preparation of required data.

Training course on Internal Auditing on Integrated Management Systems (ISO 9001:2000, ISO 14001:2004 & OHSAS 18001:1999) certified by TUV.

At: M/s ABB Ltd.

Period: Aug 2005 to April 2012

Designation: Manager (Engineering & Utility)

Project Management

Plans project execution from start to finish, including necessary activities, procurement, resource and milestones. Project planning & project estimation with monitors and controls project activity & tracking to issues closure. Monitoring of project data and project closure as per process flow, Techno commercial evaluation, Budget estimation, Erection, Testing & commissioning, Manpower planning & new learning's from projects.

Execution of Electrification & Automation Projects, Application software development, Testing & commissioning of Project in the area of Pulp & Paper & Energy.

Installation & commissioning of ABB Robot for pick & place application & core chemical treatment process.

Coordinating with engineering team of customers for execution of the projects.

Review & approve engineering documents for submission to customers.

Successfully commissioned conveyor control system for material movement with ABB DCS system and ABB drive DC & AC with Profinet, Profibus, Foundation field bus Modbus, communication.

Successfully commissioned Crepe machine automation by removing line shaft & installing sectional drive with ABB 800 Drive, PLC & SCADA system.

Successfully commissioned Winder control system with ABB Multi Drives, Servo drive & DCS system

Commissioned ABB 590 series PLC & SCADA system with ABB 800 AC Drives using Profibus, Canopen & RTU communication with advance Hydraulic & Pneumatic system make SMC, Festo equipment for hot press having production capacity 6000 Ton/year for board manufacturing machine.

Successfully commissioned Remote operated Pump house automation system for water storage for complete plant With AB PLC, GSM Modem & SCADA system.

Successfully installed & commissioned Dandy automation system for paper machine with speed synchronization of couch.

Highly service oriented, anticipates customer needs and ensures that they are met for all internal or external customers, and demanding of that customer focus of others. Measures processes and performance.

Successfully commissioned DG/FO service tank automation with wireless field instrument.

Able to handle concurrent project requirements at same time, balancing demands of multiple project stakeholders and keeping everyone aware of status and all details organized Growth Values.

Job Responsibility Core area

Software development for Centralized Plant for paper with ABB DCS (800 - Xa) having AC 800m Controller with complete plant Electrics & integration with DCS which is having 5000 I/O.

Erection & commissioning of various types of converting machine.

Logics Programming as per Function Description of process, P & ID Development, Creation of process Graphic pages based on P&IDs, Preparation of GA and Network Configuration drawings, Preparation of I/O list, Procurement of field instruments, Communication Network for Provirus & Foundation field bus, Profaned, Communication b/w ABB DCS and third party PLCs through Modbus, Tuning of PI & PID Controllers, Stabilizing and optimizing the process, Aspect Cum Connectivity Server Configuration, Engineer Station Configuration and Operation Station Configuration done as per the plant condition in the DCS system

Worked on ABB Make Robotics for inspection system & material handling.

Erection and Commissioning of Foundation field bus instrument, Hart instrument, Brain instrument, Wireless instrument( ISA 100) and all, Level, Flow, Pressure, Consistency, Ph, Conductivity & Temperature transmitter. Calibration done for all types of Control Valves, Level, Flow, Pressure & Temperature Transmitters using HART Communicator & Foundation field bus communicator make Yokogawa Field mate & National instrument.

Optimizing the pulp refining process by tuning the refiners & reducing the cycle time of refining process.

Erection & commissioning of various types of process & machine.

Good knowledge of P & ID & Tag mapping.

Preparation of field instrument location layout & Instrumentation cable routing diagram

Erection & commissioning & Design of Plant level Electrical system like PCC, MCC & Transformer for complete plant.

At: M/s Paharpur Industries Ltd

Period: April 2003 to July 2005

Designation: Engineer (Maintenance)

Job Responsibility

Maintenance of Flexible Packaging machine like Printing machine, Lamination machine, Slitter machine, Pouching machine, Poly Machine & Engraver machine having Siemens PLC - S7 300,400, Siemens AC Drive, Masterdrive - Simovert, DC Drive 6RA- 70 & 6RA- 24, DC Drive of Eurotherm, Dynaspeed, AEG, Servo drive (SLvD Parker, Siemens, ABB), E+L Web video system, Quadtech registration control system, Grafik control registration control system, Allen Bradley PLC.

Planned Maintenance Practice by all the teams In the areas

Preparation of history cards for all the equipment, tracking of inventory of spares parts and tools.

Formulate & Implement equipment evolution standards. Analyze numbers of failure & set maintenance goals.

Training of Operators on daily maintenance activities by maintenance department.

Use of Why-Why analysis and other problems solving tools for eliminating break down.

At: M/s Automax (A unit of OMAX LTD)

Period: Mar 2002 To Mar 2003

Designation: Engineer (Maintenance)

Job Responsibility

Maintenance of Different types of CNC controlled machine, CNC Machining centre(6 axis) having Fanuc & Siemens controller type 11T,OT-C,O-MC,Takisawa machine by (Fanuc 21-TB Series),HMT Make Hinumarik 2100T, 3100T, Siemens Sinumerik 810T, 810G, 840C, CNC Wire cut, CNC EDM

PLC Controlled system, Siemens Simatic,S5-100U,135U,150U,Messung NEXGEN 4000,XMP-40,XMP-8-20, Sysmac C60P

At: M/s Jamshedpur metal treat auto LTD

Period: July 1997 to Jan 2002

Designation: Jr. Engineer (Maintenance)

Job Responsibility

Maintenance of Different types of CNC controlled machine, PLC Controlled machine, Conventional machine CNC Machining centre(6 axis) having Fanuc & Siemens controller type 11T,OT-C,O-MC,Takisawa machine by (Fanuc 21-TB Series),HMT Make Hinumarik 2100T,3100T, Siemens Sinumerik 810T,810G,840C.

Academic Qualifications

Pursued MBA in Operations from Bharthidasan University, Tiruchirappalli, Tamilnadu in 2010 with 70%

Bachelor of Engineering (Electronics) from Shivaji University, Kolhapur, Maharashtra in 1996 with 56.6%

Personal Details

Father name : Jagdish Prasad singh

Date of Birth : 05th Jan -1972

Marital Status : Married

E-mail ID : ****************@**********.***

Language Known : English, Hindi.

Permanent Address : UG 1, Plot No. 520, Sector – 4, Vaishali, Sahibabad,

: Ghaziabad, U.P, India, Pin - 201010

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