Mechanical Maintenance

BHARATKUMAR KANJIBHAI PATEL

Nana Hira Street, Villa, Bhimpore Po, Dumas, Dist., Surat, Gujarat State, India 395007

****-903-***-**** [E-Mail :- *****.********@*****.***]

My LinkedIn Profile :- https://in.linkedin.com/in/bharatkumar-patel-22738131

APPLICATION FOR THE POST OF:- Mechanical Technician (Commissioning)

MECHANICAL TECHNICIAN Total Experience: 18 Years Overseas + 10 Years in India.

Well experience in the erection, commissioning, preventive and shut-down maintenance, over hauling, trouble-shooting & condition monitoring of Static & Rotary equipment and Piping of Refinery, Gas Processing Plant, LNG Plant, Petrochemicals and Fertilizer Plant in India & Abroad.

Overhaul and repair of all types of mechanical equipment’s Rotating as well as Static used in the plants. Trouble-shoot abnormalities arising in the equipment/ plant. Perform all assigned work in line with current operation & maintenance procedures & practices and reporting to Supervisor on status of daily activities and work progress. Ensure safety & good housekeeping during and after maintenance job/activities.

Well-familiar with operation & maintenance procedure & practices, PTW - "Permit to work" – system, tool-box & safety talk, applicable hot & cold permits to work in a running plant and observing the HSE (Health, Safety & Environment) rules and regulations.

experience in Oil & Gas upstream, downstream Industries as Mechanical Equipment specialist in Mechanical completion, Commissioning and Maintenance projects. Team based management style and excellent interpersonal and communication skills

Professional Qualification:-

I.T.I. (A.V.T.S.)Passed In The Trade Of "Fitter

STATE BOARD OF TECHNICAL EDUCATION AND TRAINING, INDIA

Special Trainings:-

Personal survival Techniques (PST)

First preventing & Fire Fighting

Personal safety & Sound responsibilities

Helicopter under water Escape & sea Survival

HEAT Training., in Wood Group PSN

Combined Offshore Survival

PTW – Permit to work System / Course

Offshore Coxwain, First Aid Course &Chlorine Chemical Handling etc.

Scope of Duties:

oCarryout skilled maintenance works independently in the repair, assembly, alignment of mechanical equipment like exchangers, vessels, columns, boilers, structures and able to fabricate pipe work from isometric drawings.

oTo be able to identify piping specs, gaskets, bolt nuts, valves etc and able to carryout the work on all the piping.

oOperates simple M/C tools such as grinding machines, drilling machines, impact wrenches etc.

oAble to take precision measurement using depth gauges, micrometer, vernier calipers etc. and must be able to work to very close tolerances.

oPrepares sketches/brief reports such as alignment, finished dimensions etc.

Skills & Abilities

Precommissiomning, Commissioning & Start-up :-

Planning, Execution, Control and Supervision of all activities like Pneumatic testing, Hydro testing, Water-flushing, Pressurizing, Depressurizing etc. of pipe lines & equipment’s.

Attending/generating punch-list points as a part of mechanical completion activities. Confirm there are no punch list items.

Mech. completion verification ( with P.&I.D., Isometric & G.A. drg., test-pack preparation and equipment inspection)

Pre-commissioning,(Punch-list clearance, Air-blowing, water-Flushing, Leak testing & box-up)

Commissioning,( Start up, performance test and preparing documentation).

Pre-commissioning,(Punch-list clearance, Air-blowing, water-Flushing, Leak testing & box-up)

Commissioning,( Start up, performance test and preparing documentation Preventive maint. of Pumps

WORK EXPERIENCE

1.Mechanical Commissioning Technician Reliance Industries Ltd., At Hazira, Surat Presently Working .

2.Senior Mechanical Commissioning Technician Arabian Construction Engineering Company (Acec) At Qatar August 2015 To November 2015.

Job Responsibility:-

Pre-Commissioning, Com missioning, Preventive And Predictive Maintenance In Many Equipment’s Like Single And Multi-Stage Centrifugal Pumps, Blowers, Thermal Oxidizer Fans, Instrument Air Compressors, Fin Fans, Chemical Injection Pumps. Turbines Etc. Performing Alignment ( Reverse Indicator, Rim And Face Method And Laser ), Hot And Cold Lube Oil Flushing And Pipeline Camera Inspection.

Worked in complete overhauled Steam turbine used for run Centrifugal compressor

Worked in complete overhauling of Centrifugal Compressor(Make-MAN)

Repair and replace mechanical seals and radial thrust bearings and laser alignment for all the pumps and complete overhauling for multistage pumps

Worked in complete overhauled Agitator, reactor, gearbox and seal replacement.

3.Mechanical Commissioning Technician Reliance Industries Ltd., At Hazira, Surat December 2013 To July 2015

Job Responsibility:-

Gathering of data and specifications for all Mechanical equipment for Pre-Commissioned System for inspections and test reports.

Plan and execute Hydrotest of Pipelines, Leakage Test of Pipelines, Flushing & Cleaning of Pipelines, & System dry-out.

Assist the Commissioning Engineer in Performing Preliminary Check, Functional Check, Operational Test & Pre-Startup activities.

Hydraulic Test, Steam Blowing, Oil Flushing, Air Blowing.

Practical Skills on interpreting P & ID drawings, vendor mechanical drawings, schematics and logic drawings. Completing system walk –downs and punch listing of systems and subsystems, Final checks on equipment prior to initial start-up.

Carry out Commissioning activities within the designated areas, safety according to Commissioning procedures for pumps and heavy machineries

Inspection of air equipments, Alignment of pumps and motor, Equipment punch list certification check and punch list completion Verification.

4.MECHANICAL COMMISSIONING TECHNICIAN Wood group PSN with shell Petroleum. At Majnoon Oil Field, Basrah, Iraq. May 2013 to October, 2013

Job Responsibility:-

I have participate in (CPF) preventive & Corrective Maintenance in Early production Facility in Shell Iraq Petroleum Development in Majnoon oil Field Iraq.

Participated with Wellhead work preparation Flange Management, Flange joint leak test, before and after Rig Work in Isolated Wellhead Dismantling line etc.

Supervise and Inspected mechanical work to ensure that the Required quality is Maintained throughout.

Authorized Mechanical, Process isolation & Gas Tester person

Good Written and Verbal Communication skill in both English

Make Sure That All Permit, JSA, and associated are in the place Before the work starts

5.Mechanical Commissioning Technician Reliance Industries Ltd., At Hazira, Surat May 2012 To April 2013.

Job Responsibility:-

Worked in complete overhauling of Reciprocating Compressor(Air, Booster and Hyper Compressor) Burckhardt Compression

Inspection, Dismantling & Assembling of coupling, flywheel, crank shaft, connecting rod, gudgeon pin, piston rod, piston and cylinder

Maintaining limited clearance of main bearings, Big end and small end bearings with pressurized lubrication systems.

Refurbishment of suction & discharge valves, unloader & Renewal of cylinder liner

Check and replace the piston rings, rider/guider rings, stuffing box packing & wiper rings

Check and adjust the crosshead shoe clearance, TDC & BDC

Measurement of the minimum deflection on piston rods

Performing alignment of compressor with driver Equipments

6.SR.MECHANICAL COMMISSIONING TECHNICIAN PROJECO Management & contracting solution, at ZAKUM-west, off- shore, Abu Dhabi. Aug 2011 to March 2012.

Job Responsibility:-

start -up of off-shore oil & gas processing facilities. Commissioning and maintenance of Upstream oil facilities, oil gathering Center, Storage & loading terminal

Single & multi stage centrifugal pump preventive maintenance like,Alignment checking, bearing replacement,seal replacement, impeller and casing wearing clearance checking mechanical sleeve inspection

Reciprocating pump – plunger replacement, alignment of pump to gear box and gear box to motor of three stage type plunger

Pump Make – Wilson and snydor

Worked in complete overhauling of single and double diaphragm type closing pump

Gear box – complete overhauling and checking back less with bearing replacement

Mechanical seal: Makes: John crane, Flowserve & Burgmann.

Assembling, reconditioning and replacing all type of Mechanical seals such as single double, tandem and cartridge seals, having single, multi-spring and bellow type.

Renewed seal faces (primary ring & mating ring) and maintained operating length lapping seal faces to the required finish.

Maintaining the required Radial & Axial float in multistage pumps

Checking the Stuffing box Squareness and concentricity using a dial gauge while pump assembly.

Hydro test of pumps to determine mechanical seal and casing leaks.

7.Commissioning Technician - Mechanical Spie Oil & Gas Services, Qatar, Worked For Saipem(Itali) Qatar, (Shell – Gtl) with Veolia Water Dec 2010 To March 2011.

Job Responsibility:-

Day to day maintenance activities, Opening work permits

Repair and change bearings and align for fin fan coolers.

Alignment verification using LASER Technique(PRUFTECHNIK ROTALIGN Pro,SKF)

Repair and replace valves in oil and gas system like: gate valves, check valves, needle valves, actuators, impulse valves

Involved maintenance activities of fixed, floating head type and ‘U’ tube bundle, kettle type heat exchangers.

Hydro testing of shell test tube test and dome test.

Maintenance works attended in reactors, gas coolers, and switch condensers, tanks, vessels and scrubbers, filters and strainers.

Steam turbine & Gas turbine

Inspection, Dismantling & Installation of Thrust bearings and Journal bearings (plain and tilting pads types) with direct and pressurized lubrication systems

Disassembling & Assembling of Rotor, Inner casing, stator blades, oil and steam labyrinth seals, Mechanical Trip & Governor (PGPL)

Servicing & Reinstalling of Emergency stop valves & Regulation valves assembly

Measurement of the minimum safety axial clearance between rotor and stator

Performing Cold & Hot alignment of Steam Turbine with driven Equipments

Replaced the Turbine Nozzles & Buckets

8.MECHANICAL TECHNICIAN (COMMISSIONING) UTS-Kent LLC, For GASCO / Bechtel, AGD – II Project, Asab, Abu Dhabi Feb 2010 To July 2010

Job Responsibility:-

Single & multi stage centrifugal pump preventive maintenance like,Alignment checking, bearing replacement,seal replacement, impeller and casing wearing clearance checking mechanical sleeve inspection

Reciprocating pump – plunger replacement, alignment of pump to gear box and gear box to motor of three stage type plunger

mp Make – Wilson and snydor

Worked in complete overhauling of single and double diaphragm type closing pump

Gear box – complete overhauling and checking back less with bearing replacement

Mechanical seal: Makes: John crane, Flowserve & Burgmann.

Assembling, reconditioning and replacing all type of Mechanical seals such as single double, tandem and cartridge seals, having single, multi-spring and bellow type.

Renewed seal faces (primary ring & mating ring) and maintained operating length lapping seal faces to the required finish.

Maintaining the required Radial & Axial float in multistage pumps

Checking the Stuffing box Squareness and concentricity using a dial gauge while pump assembly.

Hydro test of pumps to determine mechanical seal and casing leaks.

9.MECHANICAL TECHNICIAN Al Melehy Trading & contracting co. ADMA-OPCO off-shore, Abu Dhabi. Dec 2006 to July 2009

Job Responsibilities:

Conduct water/oil wellhead greasing and Integrity testing

Breakdown maintenance, Diagnosing and troubleshooting of all equipments

Carrying out running maintenance of all critical equipments.

Overhauling /hydro testing of all kinds of valves

Aware safety rules and regulation during conduct maintenance

Practical skills on preventive and corrective maintenance procedure

Centrifugal Compressor:

Inspection, Dismantling & Installation of Thrust bearings and Journal bearings (plain and tilting pads types) with direct and pressurized lubrication systems.

Locate position of rotor assembly and proper installation of gas seals or oil film seal.

Reinspecting the Radial & minimum axial clearance between impellers and diaphragm and delivery dimensions of volute.

Performing alignment between driver and driven units. Rim and face method, Reverse indicator method, Laser method

10.MECHANICAL TECHNICIAN QAFCO –Fertilizer Co., With DOPET - Doha Petroleum Cont. Co. Doha, Qatar April 2006 to May 2006

Job Responsibilities:

Operation of X–mas tree crown valve, upper master, lower master, wing valve (operation closing), surface safety valve, and adjustable joke valve, SSSV/Down valve.

Choke manifold, upstream by pass, positive choke valve, and down changing of chokes

Knowledge on flow lines, work of separator, conditions of test, production separator,3phase separator (oil, gas & water),PCV,oil level controller, gas pressure controller

Having relevant experience in maintenance in all types of pumps such as centrifugal, reciprocating & rotary pumps. PUMPS:-Makes:-Pacific, Sulzer, Sundyne, Uraca, Ebara, Flowserve & NUOVO Pignone

Obtaining a complete check list of the dismantled equipment and keep a record of the same.

Inspect the condition of rotating parts namely shaft, sleeve, impeller, oil deflectors, wear rings, bearings, coupling and stationary parts such as casing stuffing box, distance pieces and bearing housing.

Renewal of mechanical seals replacement of rotor checking wearing and throat bushes, bearing clearances

11.MECHANICAL TECHNICIAN ADGAS Refinery Ind., Abu Dhabi. With " Costain Abu Dhabi company, WLL for ADGAS Refinery(Das Island.) May 1997 to June 2005

Job Responsibilities:

Preventive maintenance & over- hauling of static & rotary equipment’s. Setting fan blade angle and Belt alignment. Checking and adjusting all Bearing clearance. Reconditioning and installing of all types of mechanical (John crane, Sealol & Dura Metallic ) & Dry gas seal, Setting turbine over speed trip system, Building up machinery data base for condition monitoring & organizing a schedule for monitoring the rotating machineries in the plants.

12.MECHANICAL TECHNICIAN QGPC, Qatar. with " MECON " – Mid East Constructors, Doha Qatar Sep 1996 to Dec 1996

Job Responsibilities:

Involved for preventive maintenance & general Shut – down of " Qatar Gas LNG Plant and Sulfur-recovery Unit (Ras Laffan ) and Q.G.P.C. LNG Plant (Umm – Said.) Repairs and Over hauling of static equipment’s, Valves, piping and its hydro – testing.

13.MECHANICAL FITTER QGPC, Qatar. with " Black Cat Contg. Co., WLL (Doha, Qatar) At Umm said, (Doha, Qatar) Mar 1993 to May 1995

Job Responsibilities:

Involved in overhauling and assembling the critical parts of gas compressors, worked on seal oil circuit with use of buffer gas, Striping the internal elements, checking the clearance, inspection and installation of the thrust and journal bearing & dry gas seals, installation of s.s. piping, Repair of related auxiliary equipment’s & re-assemble compressor .

14.MECHANICAL FITTER Oil & Natural Gas Corporation-O.N.G.C., India With " Yogeshwar Engg. Services Co., Surat At O.N.G.C. Gas Processing Complex (PH – I & II). Sep 1991 TO March 1993

Job Responsibilities:

Repairs and maintenance (preventive, over-hauling and Shut-down) of static eqpts – Storage tanks, vessels, valves, piping and steel structures.

15.MECHANICAL FITTER Oil & Natural Gas Corporation-O.N.G.C., India With " Mahavir Engg. Works, at O.N.G.C. Gas Processing plant, Hazira,Surat Dec 1988 to Aug 1991

Job Responsibilities:

Repairs, maintenance & overhauling of rotary & static eqpts. of L.P.G. and Gas sweetening plant and utility services.

16.MECHANICAL FITTER Oil & Natural Gas Corporation-O.N.G.C., Hazira, India. With " Pressure Parts Engg. Co., Surat, at O.N.G.C. Gas Processing Plant, Dec 1987 to Dec 1988

Job Responsibilities:

Repairs, maintenance and overhauling of Reciprocating Gas compressor, centrifugal pumps, Fin Fan-coolers, Heat Exchangers, Columns, Vessels, storage tanks and valves.

17.MECHANICAL FITTER Rastriya Chemicals and Fertilizers Ltd. Mumbai, India With Chemplant Fabricators Ltd., Mumbai at Rastriya Chemicals & Fertilizer Plant (RCF) Chembur. April 1986 to July 1987

Job Responsibilities:

Preventive maintenance, repairs and over hauling of static eqpts, Urea - product handling system - conveyor alignment, pulley counter weight adjustment.

18.MECHANICAL FITTER water and electricity deptt. of Abu Dhabi With " Pattchom International Engg. AG. (Germany) At “Umm Al–Naar (west) power plant of water and electricity deptt. of Abu Dhabi June 1984 to Aug 1985

Job Responsibilities:

Erection of pressure parts – Boiler wall panel, Economiser, Cold Condensate Tank, Burners, Soot Blowers, F.D. Fan, I. D. Fan, H.P. and L.P. Feed Pump valves and piping, hydro – testing and pre-commissioning of the power plant.

MAJOR EQUIPMENTS HANDLED :

Gas Turbine : ( GE, Frame – 5,6, 7, 9)

Complete servicing, overhauling & Installation.

Baroscopic inspection & maintenance of combustion chamber during s/d.

Checking Journal Bearing, Thrust Bearing and Labyrinth Seal clearance & check I.G.V. condition during s/d..

Check Transition pieces, Flow Sleeves, Combustion Liner, Cross Fire Tubes and Fuel Nozzle condition during s/d.

Replace SRV(speed/stop ratio valve), GCV(gas control valve), bleed v/v, lube oil and hydraulic oil filters & air filters during s/d.

GE Frame 6a, Mark 6 or Siemens Steam turbines.

Heat Exchanger

Cleaning of shell & tube by chemicals, hydro jetting and wire brush.

Knowledge of different types of test like

1.Shell Test, 2. Tube Test, 3. Final Test

Maintenance and Repairing work during Hydro test & Box up work.

Reciprocating Compressors :

Maintain cylinder to piston ring end clearances, Replacement of piston rings, Maintain TDC & BDC. Overhaul and replacement of redial and tangential cut piston rod packing. Refurbishment of compressor suction and discharge valves. Fixed crankshaft oil seal leak. Detection of knocking in compressor, maintaining big end bearing and small end bush clearance. Repair of related auxiliary equipment’s.

Centrifugal Compressor:

Single Stage, Magnetic Bearing and Dry Gas seal type, Model PV 52, used for gas circulation.

Centrifugal Pump :

Alignment checking., Bearing replacement., Mechanical Seal replacement., Impeller & Casing Wear ring clearance checking., Checking run out of Shaft, Flushing Fluid Coolant., Mechanical sleeve inspection & replacement.

Static Equipment :

Heat Exchangers (Shell & tube type,) Columns, Vessels, Storage tanks, Boilers,

level gauge glass, Coke Drum, Coolers, Fin fan, Valves (PRV, PSV, NRV, Gate V., Globe V., Ball V,. Butterfly V.), and Piping.

Hydro–testing & plugging of leakage tubes of Heat Exchangers, hydro–jet cleaning of tube-bundles. Repairs of trays & Bubble Caps of Columns,

Replacement of lub. oil, Air-flushing of Air Filters, Water & Fuel Gas Strainers & Demisters etc, removal of Valves for repairs & testing, lubricating valves spindles & lapping the valves seat. Fit-up/ fab., erection & Hydro–testing of piping .

Preventive maint. of Pumps :-

oDecoupling,

oOil/Seal oil draining,

oSuction & Discharge pipe-spool and Anciliary pipes removal & Blinding,

o Bearing removal (by Induction Heater)/ inspection/ replacement

oMech. Seal removal / replacement,

oSeal pot pressurization/Bearing oil fill up/top off,

oSuction strainer cleaning,

oAlignment

Preventive maint. of Compressors :-

oReciprocating Compressor :-

Compressor Suction and Discharge valve servicing.

Take all clearance like Piston, Liner, Oil Ring, Piston Ring, Cross head, Oil Wiper, Rod packing, Wear band (Guide ring) etc.

oCentrifugal Compressor:-

oChecking alignment & leveling.

oImpeller & bearing clearance checking.

oBearing Interference checking.

oRun out of Pinion Shaft.

o

Valve Maintenance

oGland replacement, Stem replacement, Valve sheet lapping & Diamond cut.

otrip-down, inspection and reassembly of sliding-stem, pneumatic, process control valves

oIncludes safety requirements, bench-setting and valve positioner alignment / calibration including set-up for split-range operation

oFurther field-checking of electro-pneumatic positioners and checks using Hart communicator

oFamiliarization of control valve installation details on operational plant

PERSONAL PROFILE

Passport No : K - 8275434

Sex, Marital status : Male, Married

Present Address : Gujarat, India.

Languages known : English, Hindi, Tamil& Malayalam

Nationality : Indian

DECLARATION

I hereby declare that the above said facts are true to the best of my belief and knowledge.

PLACE: Gujarat, India. Yours truly,

Bharat.k.Patel

Contact this candidate