Management Quality

RAJESH GUPTA

House No. ** Rajsamrat Extension colony Near Vrindavan Nagar Ayodhya By Pass Road

BHOPAL.462021,

Phone: 91-982*******, E-Mail: *******************@*****.***

Background : 24 years Experience in Procter & Gamble Mandideep Plant (Bhopal) as a Technical executive /Team Leader in different functions.

PROFESSIONAL EXPOSURE & EXPERTISE

FG/RM/PM material planning through SAP SD module & daily follow-ups.

Warehouse operation & material management through SAP MM/WM module

Laundry operation (Packing & Manufacturing ) with operational excellence & systems

Direct dispatch from Plant to depot ( dispatch planning & transport planning /excise documentation)

New contract manufacturing site setup for Laundry product with all quality & safety parameters

Single point contact ( SPOC) for Vendor payments & supplier schedule performance

Management of Material Handling equipments & Spares for multicategory plant

Great collaboration skills with team mates, key enabler to deliver the results.

ORGANIZATIONAL EXPOSURE & EXPERTISE

Part of Operation procedure model team,

Dept. rewards & recognition team members

Management of Contract man powers, trainees & Team

Management of Quality measures, Purchase/Payments measures, SLEA with Vendors .

FG PLANNING in SAP (Site Integrated Planner)

Qualified in SIP Basic level Skill in SAP.( Site intrigrated Planning )

Managing all the new initiative which is came from India initiative planner.

Developed all the requested material code through G11 (web flow portal).

Set up all the codes for active in SAP for future transition and master data setup as well (MRP view, pricing, costing, purchasing, BOM, recipe, resource, production versions etc.)

Daily production planning.

Maintain inventory against the market demand.

Resource planning for production in shops Flore.

Short term planning through SAP.

Upload the production demand in SAP.

Maintain C/D ratio (capacity v/s demand).

Resource capacity evaluation v/s market demand.

Weekly update the PSI (production shipment Inventory)in sap .

Master data cleanup in discontinue material.

Maintain PIPO for new initiative.

Monthly Audit, SAP health check. SAP trouble shooting.

Ware house / M Store/Dispatch/vendor payments / Scarp management (2005 to 2010)

Managed independently overall warehouse operation ( goods receipt/Issue/Quality check/Shortage+ damaged complaints

Complete documentations (STN, STO, Debit and credit note, Modvat, Excise, etc.)

Chemical/Hazards material storage & Handling ( with SIP/GMP standards)

Interface with Finance & purchase for daily taxation.

Material planning, receiving and issue through SAP.

Inventory Management through SAP IRA ( inventory record accuracy )system

Readiness for QAKE audit & handled issues.

Readiness for CSA ( internal controls) & Hazard survey audit

Developed inspection standards for material storage as per P&G global norms.

Year-end inventory reconciliation of goods with external agency.

Master data setup for raw materials in SAP

Ownership of complete Scrap management SAP.

Handled of Block invoicing process for suppliers like qty block, price block, PO mismatch, invoice miss match and raise the debit note etc.

Technical Executive Production/ Manufacturing

Responsible for handling manufacturing process of Detergent inclusive of successfully handling unplanned breakdowns, maintenance and troubleshooting with 100% safety and quality production.

Significant Highlights:

Managing team of people including contract labors to run the process a shift.

Checking the quality of Detergent with Quality team before packing.

Maintaining 100% safe man hours for manufacturing process with following 100% safety guidelines.

Effective team Meetings with all team members to perform best in industry.

Motivating Team members for providing innovative ideas for cost saving and ideas for reducing the contract manpower by applying advance procedure.

Implementation of Ideas, Innovation for better output.

Focus on reliability of Man and Machine.

installation of Belt conveyor, Reversible conveyor, Pneumatic System, Pneumatic weight Lifters for bulk bags.

Set up, IQ and OQ of tower process to enhance the capacity.

Technical Executive Production/ Packing

As Tech Captain – Packing managed people to run the packing machines at target output level.

Delivered Process Reliability > 90% throughout shifts operaton.

Lead several innovations like Automatic weighing system, Auto stitching machine, robotic case packer etc.to help improving quality and productivity.

Maintaining reliability of Machine and daily allocation of manpower to different Packing Machine.

Delivered Productivity target by reducing people per shift by implementing automation.

Quantity estimation, cost/ time estimation, and making sure that work finishes in time.

CQV of packing machines to support volume on time with vertical startup.

Coordination with planning team to deliver required SKU on time.

oImplemented Progressive Maintenance till Step 4

-Reduced MTTR

-30% reduction in M&R Cost

Autonomous Maintenance leader for Hassia Packaging lines.

PM card/UCA,BDE,PM training to line people,

Continuous improvement using RTT and IWS systems on AM/PM

Project Accomplice

Packing machines are relocated from manufacturing site to contract manufacturing site.

Rack installation and setup in warehouse.

Hoist installation in warehouse for essayer to loading unloading the material.

Duck level Installation in warehouse for Truck unloading.

Productivity improvement during new making mixer Unit.

ACADEMIC CREDENTIALS

Apprentice Training ( 1989-1990 )

ITI in Motor Vehicle ( 1986-1988 )

+12 Pass in second division

HSC from KAMPTEE.(1986)

P&G specific trainings /Workshops

TRAININGS

TPM training by regional team

SAP system

SIP Basic Training

IWS /HPWS /TPM methodology qualified

QAKE Quality assurance training

SIP & GMP Standards Trg

5S /Kaizen /innovations

Safety & logistic / Material mgt trg.

PERSONNALS DETAILS

Date of Birth: 1st JULY 1970.

Father’s Name: Mr. Late. Shivshankar Gupta

Mother’s Name: (Mrs.) Sharda Gupta

Spouse Name: Mrs. Harshana

Children’ Name: Anshul & Akshra ( Class 8th & 1st )

Passport No.: F 4024111

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