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Engineer Manufacturing

Location:
San Jose, California, United States
Posted:
January 07, 2017

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Ehsan Dolatshahi

Address: **** * *** ****** **. Apt. 274 San Jose, CA 95126 E-mail: acx5uk@r.postjobfree.com Cell phone: (818) ***-**** Summary:

Skilled manufacturing process engineer using engineering background and knowledge of Six Sigma and Lean Manufacturing to play a high-performance role with a track record driving yield and productivity improvement projects. Experienced in developing a business case for Green Belt and following through for the growth and profit of the company. Critical thinker and a team player with excellent interaction, leadership and analytical skills to coordinate and solve problems efficiently with utilizing dedication, meeting goals and creativity. Work Experience:

• Manufacturing Process Engineer II, Johnson & Johnson, San Jose, CA May 2016 – Dec. 2016

Developing solutions to production problems relating to materials, processes & tooling (process improvement & cost reduction for sustaining & NPD)

Developing ECOs to update SOPs, Specs, Drawings, FMEA, Protocol, Test Method and all supporting documents.

Assuring process compliance against Johnson & Johnson’s QSR, GMP, GDP, and ISO

Keeping equipment operational by coordinating with maintenance and repair services, following manufacturer's instructions and procedures

Participating in process validations/qualifications (IQ, OQ, PQ) and material specifications

Conducting Design of Experiments (DOE) to establish optimum equipment performance, Statistical Process Control, Gage R&R, Cp, Cpk and VSM

Implemented quality requirements for externally manufactured components ensuring robust processes at suppliers that meet CTQ’s

Supporting Design Transfer activities from R&D to sustaining engineering

Performing non-conformance failure investigations, CAPA, root cause analysis, bounding and supporting internal/external audits and inspections

Training technician and associates with new revision of released specs and Implementing equipment preventive maintenance programs

• Manufacturing Process Engineer, Johnson & Johnson Dec. 2015 - May 2016

Implemented Six Sigma tools, lean manufacturing principles and 6S to improve manufacturing process and reduce waste/cost

Executed alternate procedures and assembly techniques by DOE, measuring line capacity rates, process yield, and equipment runtime/downtime

Developed and revised SOPs, Performed validation (IQ, OQ, PQ)

Established QSR, GMP, GDP, and ISO regulations by performing NC, root cause analysis, failure investigation and CAPA

Analyzed KPIs, OEE, and Process Control tools to keep equipment operational

Mentored production associates in 3 departments of manufacturing, attachment and foiling surgical needles and sutures

• Accomplishments:

Developed a business case for Lean Six Sigma approved for Green Belt

Reduced scrap production from 20% to 8% utilizing testing method

Cost savings of 27% over a 4-month period, (less manpower needed as a result of change-over process improvement)

Designed and developed a prototype to reduce human error in manufacturing process, reduced error in some cases by 10-15%

• Hardware Engineer/Research Assistant, CSUN, Los Angeles, CA Jan. 2014 – Dec. 2015

Designed and Implemented a new "Smart Home Automation” System

Implemented robotic add-on project to the automation system (sensors, relays, switches, I/O and actuators)

R&D on embedded systems for automation project conducted Design of Experiments (DOE) to establish optimum equipment setting

Programmed and QA PLCs, PLRs, microcontrollers and FPGAs

• Manufacturing Engineer, Delham Tabesh, Tehran, Iran Sep. 2009 – Dec. 2013

Provided engineering excellence for new product introductions, handling all phases of manufacturing for automation project development

Implemented process validations and qualifications (IQ, OQ, PQ), equipment qualifications, specifications and process spec

Utilized and implemented robotic projects and PLCs using programming and ladder logic diagram

Supervised system installation and system design of automation systems for access controls including validations and qualifications

Ensured compliance to staffing and expense operating budgets

Analyzed and revised system logic difficulties and minimized production scrap and waste through design and engineering projects

• Manufacturing Engineer Co-op, Delham Tabesh, Tehran, Iran Jan. 2008 – Jan. 2009 Education:

• Master of Science in Electrical Engineering Jan. 2014 – Dec. 2015 California State University, Northridge, CA - Focused on embedded systems in automation field

• Bachelor of Science in Hardware Engineering Sep. 2003 – Sep. 2009 Azad University of Tehran, Tehran, Iran

Skills:

Manufacturing

Engineering and QA:

CAPA Cost Controls FMEA Process Improvement

Validation Root Cause Analysis Oracle ERP Process Control NCR Programming: C++ JavaScript Python MATLAB SQL Computer OS/Tools: AutoCAD SolidWorks Minitab Windows/Mac MS Office Electrical and HW

Engineering:

PLCs Artificial Intelligence Robotic Circuit Design

Assembling Troubleshooting Designing Ladder Logic



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