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Mechanical Design Product Development

Location:
Chanhassen, Minnesota, United States
Posted:
January 06, 2017

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David A. Fabel Chanhassen, MN 952-***-**** acx5dq@r.postjobfree.com

EXPERIENCED MECHANICAL DESIGN PROFESSIONAL

Specializing in CREO Parametric 2.0 and solidworks with Strengths in Assemblies Drawings & Fabrication Components

Proven success developing new tool designs and cost reduction designs.

Areas of Expertise:

Product Development Quality Budget Management Cost Reduction Strategies Agile Lean TQM JIT ISO 9000

TECHNICAL SKILLS

Mechanical Design of Automated Manufacturing Equipment including Rotational and Linear Motion, Positional Sensing, Sheet Metal, and Cast Equipment Enclosures

Software packages: SAP, Agile, Design QA, Microsoft Windows, Avalon, Unisys, Integraph CAD, CADAM CAD, MCAD, McAuto CAD, AutoCAD, Graphtec CAD, VERSA CAD, PDMLINK, WIND CHILL 10.2, CREO 2.0 and SolidWorks

EXPERIENCE

TEL FSI, INC. Design for Microlithography, Surface Conditioning, and Immersion Equipment used in the Fabrication of Silicon Wafers for Integrated Circuits.

Mechanical Designer, 9/1994 to 3/2016

Coordinated and provided technical assistance to other designers and drafters

Provided CREO assistance

Designed components and assemblies for tool used in semiconductor

Designed for Lean initiative cost, assembly, and services

Accomplishments:

Technical Product Exposure

Played a significant role the development of 10 complex, high-end tools and technology for use in computer chip manufacturing often with custom requirements and price ranges of $1M - $5M

Solid Model Layouts

Contributed to an estimated 50,000+ solid model layouts and drawings primarily using CREO Parametric

Product Development

Participated in the development of a new Orion surface conditioning tool. Added features to the modules including mechanical and chemical enclosures as well as pneumatic head cases, electrical I/O boxes, and head spaces

This product was very successful and generated material revenue over the last seven years

Integration

Part of the team that transferred their Immersion Equipment product and technology to our Minnesota headquarters and integrated it into a new product after the company acquired a California firm in 1999

The result was a broader product line offering to the market

JIT Work

Led successful efforts in real-time restructuring, rework, and changes to options and documentation to meet aggressive timelines, leading to significant revenue generation and satisfied clients

Client Satisfaction

Addressed custom client requests over multiple product lines to ensure highly satisfied customers

On more than 25 occasions customers requested and I provided tool layout drawings to assist them in planning their facility floor layouts resulting in smoother tool installation and delivery and increased safety

On certain key projects, my team would meet customer in-person to confirm their tool requirements. Employed careful listening to enhance productivity and provide better insight and outcomes

Cost & Inventory Control

Worked diligently to reduce the duplicate part numbers in models to one uniform part

TEL FSI, INC. Continued…

Interacted with parts suppliers, analyzed their advice, and incorporated it into fabricated parts when it made sense. - Utilized SAP software for inventory tracking and parts purchasing

Problem Solving and Teamwork

Interacted with the machine shop and production floor daily to solve problems and get prototypes and with parts suppliers as needed

Worked with occasional third-party contractors to familiarize them with the company approach, preferences, and procedures

Participated as a member of the department’s Steering Committee to promote consistent and high-quality output. The committee’s work included:

-Developing and maintaining two key documents. Employee Work Topics, which included detail on FSI’s Standard Operating Practices for modeling and TEL FSI’s General Operating Procedures for other items, and General Notes in Txt Files, a series of approximately 500 standardized notes for use in model development

-Reviewing new revisions of modeling software for applicability and impact prior to releasing them into the production environment

-Working to resolve component failures in models

Quality

Collaborated with Purchasing and suppliers to meet and maintain ISO 9000 standards

Updated practices, models, and documentation

Identified and replaced obsolete parts with new parts in models or on tools on a quarterly basis

Recognition

Received Corporation Service Award

Honored with Mentor Extraordinaire Award

Early Career History

Mechanical Designer Entegee and TAD

Mechanical Design for nine different companies. Designs included Electrical/Electronic Enclosures, Electronic Material Packaging, Computer Enclosures, Medical Dry Enclosures, Product Bag Closure System, Jet Stream Oven and Dehydrator, Railway Service Equipment, and Product Development Planning.

Accomplishments:

Contributed to the development of a new computer Enclosure for Cray Inc

Help develop Railway Spiker machine and rail grinder machine

ROSEMOUNT INC. Precision Measurement and Control Instrumentation

Mechanical Designer

Accomplishments:

Won Corporate Service Award

EDUCATION & TRAINING

HENNEPIN TECHNICAL COLLEGE MECHANICAL DRAFTING

Professional Development:

Coaching Skills

CREO Parametric Basic, Advanced Part, Advanced Assembly Design, Piping and Cabling, Sheet Metal, CREO Elements Direct Drafting, Pro/Process for Assemblies, and Flythrough

SolidWorks Essentials, Advanced Parts, Assembly, Sheet Metal, Weldments, Surface Modeling and Drawings

Avalon

Laboratory Safety Training Total Quality Management

Problem Solving Process and the Basic Quality Tools

Advanced Geometric Dimensioning and Tolerances

Microsoft Windows, Word, Excel, Access

Agile SAP basic AutoCAD ISO 9000 Lean Enterprise Participant



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