Engineer Manager
Resume:
Enclosure
Philip G. Majka
Lockport, NY 14094
Experience
Ingersoll Cutting Tools IMC 2015-2016
Automotive Sales Engineer
Sell and Support Tooling for GM Tonawanda and St. Catharines.
Assist GM in cost reduction and CPU savings
Mapal Inc. 2013-2015
Application Engineer
Support GM Powertrain Tonawanda with all tooling issues
Test Process improvements with new tool design to reduce cycle time
Monitor current tools and improve tool life for cost savings
Pac Group-Troy Mich. 2010-2013
Process Engineer
Based in Tonawanda Engine Plant working on LGE Head machining PPAP documentation.
Assist in runoff of Head Machining
R&R all gauges for runoff and production
Verify all gauge boxes and programs
Verify and fix CMM programs for LGE
Gather data in Q-Stat and analyze capability for runoff
Shively Bros-Flint Mich. 2009-2010
Tooling Site Manager
Stationed at Brunner International in Medina New York. Responsible for purchasing tooling and process improvement in manufacturing of machined product.
Reduced turning and milling tool cost by 40%
Reduced machining cycle time by 35%
GM Powertrain - Tonawanda, NY 2002- 2009
Process Engineer
Assigned to install and PPAP I4/I5 Head Machining department.
Hold machine capability to Six Sigma standards
Modify CNC programs for cycle time and product improvements
Install and Maintain Marposs gages for Head Machining
Worked in New and Major Projects
Lead for UV8 Head Machining Project
Lead for HOD Diesel Head Machining Project
Traveled to Germany and Japan for Machine runoffs
PPAP Return of I5 Block and Head Machining
Felton Machine/ VBR- Niagara Falls, NY 2000-2002
Process Manager and Production Foreman
Responsible for two companies in one building. One company manufactured drill head sensors for oil drilling and other company was a full machining operations for various companies in Buffalo area. Supervised 30 people between the two companies.Of the 30 people 20 were toolmakers and machinist.
Reduced tooling cost by 70%
Test and Purchase New Tooling
Reduction of cycle time on CNC by 10%
Program and verify machine tool path
Implement ISO 9000 quality process
Implement safety programs for all employees
Implement PM programs for all equipment
Niagara Developement and Kintex Thermal Systems-Niagara Falls, NY 1982-2002
Manufacturing Manager
Involved with start up of brand new Heat exchanger company. Set up layout of new facility with production lines and machining component line along with stamping capability(Pressroom).Supervise 120 employees,from nonskilled to skilled employees.
Purchase CNC equipment
Program CNC equipment ( Fanuc, Okuma)
Purchase Press room equipment
Purchase Vacuum Furnaces for High and Low temp Heat Exchangers
Program all CNC equipment and Furnace programs
Setup pressroom equipment and troubleshoot
Design and build all tooling and fixturing for product
Design and build fin dies from Pattern #1 thru #6
Purchase CMM equipment and program
Responsible for hiring and firing of employees
Responsible for production scheduling and on time delivery
Responsible for building prototype builds in short lead time
Are-Kay Tool, Tonawanda, NY 1978-1982
Plastic Injection Moldmaker
Served a four year apprenticeship in tool and die making.Worked to tight tolerences for molds used in the medical industry. Also built molds for Fisher Price and various other companies.
Wilson Greatbatch - Clarence, NY 1976-1978
Modelmaker
Worked in Engineering modelshop on all prototype products and support of battery production
Wurlitzer Company - North Tonawanda, NY 1973-1976
Modelmaker Apprentice
Served apprenticeship for Modelmaker in Engineering facility. Worked on all prototype organs, piano's, jukeboxes.
Education
Graduated from Royalton Hartland High School
Have 4yr Toolmaking and Modelmaking Journeyman
Have Safety Training from General Motors
Have Statistical Six Sigma Experience Training from GM
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