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A.Vadivel Piping Engineer

Location:
Singapore
Salary:
10000
Posted:
January 02, 2017

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AMMASI VADIVEL

Piping Engineer Contact HP: +** **260454,

E-Mail: acx22w@r.postjobfree.com

Seeking Lead Engineer/ Coordinator/ in Piping /Mechanical completion/Testing & Commissioning/ Operations & Maintenance/ Project Management in Oil & Gas projects onshore/offshore.

Professional Snapshot

A competent professional with over 22 years of vast experience in Piping, Mechanical Completion, testing & Commissioning, Operations & Maintenance and Project Management.

Proficiency in managing Mechanical Completion & commissioning and operations & maintenance of various machines and equipments in reducing down time and enhancing operational effectiveness of equipment. Adept at preventive and breakdown maintenance.

Experience in project management of a wide spectrum of projects for oil & gas, FPSO, ship & oil rig constructions and conversions.

Adept at making piping arrangement and preparing isometric drawings.

Skilled in managing all the issues from site coordination, meetings with client & consultant and erection works

Excellent communication & interpersonal skills with strong analytical, dynamic, team building, problem solving and organizational abilities.

Ability to work on projects in a complex and multicultural environment

Contributing the project to meet up schedule and complete in time

Organisational Experiences

Name of company : Petro Global Services (PGS) Iran.

Position Held : Lead Supervisor- Piping

Duration : June-2015 to till date

Projects : FPSO CYRUS

Location : Yiu Lian Dockyard Shenzhen-China and DDW Dubai-UAE

Client : National Iranian Oil Company. Iran

Leader to supervise and control work of pipe fabrication contractor to be complete as planned and in accordance with contractual terms & conditions, required quality, engineering specification,

Committed time frame and approved budget.

Verifies materials/mill certificates and product compliance to the quality standards by executing the specified inspection requirements.

Verification of construction materials for proper specification, stamping and color coding.

Fit-up & visual inspection of welds to ensure defect free welds.

Ensure proper preheating, welding consumable control and monitoring of welders qualifications.

Perform line checking/prepare and check official test pack prior to release for hydro-testing by ensuring that all welding inspection and NDT activities affecting the quality of welds contained in each piping spools of an isometric have been completed and accepted.

Monitor daily and weekly progress of spools and supports installation on board

On-site engineer to resolve piping clashes issue.

Prepare weekly progress report and regulate the job sequence.

Responsible for construction piping activities through the contractors supervision in respect of HSE, method, working practices, quality and timely execution of the works.

Responsible for the piping scope to ensure the Contractor and sub-contractors perform the work to agreed scope of work, specifications and schedules all to an acceptable standard

Attend site survey (Marine systems and FPSO topside module systems) to review pre-com equipment deck layout & utilities requirement, Site Integration Tests (SITs).

During and on completion of the project capture and record the key negative and/or positive lessons learnt regarding engineering,fabrication, installation, testing and QHSE.

Name of company : SBM OFFSHORE Ltd, China

Position Held : Supervisor – Piping and commissioning

Duration : October-2014 to May-2015

Projects : FPSO Cidade de Merica & FPSO Cidade de Saquarema

Location : Chengxi Shipyard (Guangzhou) Co. Ltd, Nansha, China

Client : Petrobras - Brazil

Piping Activities

Leader to supervise and control work of pipe fabrication contractor to be complete as planned and in accordance with contractual terms & conditions, required quality, engineering specification,

Committed time frame and approved budget.

Review and comment all fabrication engineering procedures and drawings including reports, to

ensure that they are generated in compliance with project specifications and international standards, and as per Owners requirement.

In close cooperation with the engineering team, assist for preparation of answers to all Contractor query relation to piping construction matters

Trouble shoot any problems occurred during construction/fabrication and pre-commissioning phases and provide solutions/ suggestion to contractors as appropriate. Keep the Project Team updated of

the work progress, daily, weekly and monthly.

Cultivate and promote good Safety attitude to all project personnel and contractors, ensuring safety

as the Project’s first priority.

Verification of construction materials for proper specification, stamping and color coding.

Fit-up & visual inspection of welds to ensure defect free welds.

Ensure proper preheating, welding consumable control and monitoring of welders qualifications.

Perform line checking/prepare and check official test pack prior to release for hydro-testing by ensuring that all welding inspection and NDT activities affecting the quality of welds contained in each piping spools of an isometric have been completed and accepted.

Perform line checking; witness/inspect common pressure testing such as hydrostatic test, pneumatic test, flushing air blowing and line restoration.

Install, check alignments and functioning of mechanical equipment’s etc.

Witness of alignment, Orientation, Dimensions Insulations of installed piping.

Line check, Tri Party Line Walk, Verification of P&ID, Hydro test and Re instatement

of all Piping systems in the vessel.

Liaising with the contractors, Punch listing, and follow up, Inspections as per the class requirements

Name of company : Global Process Services Pte Ltd, Singapore

Position Held : Piping Engineer

Duration : April -2014 to Sep-2014

Projects : FPSO Bukit Tua/M3Nergy

Location : Keppel Shipyard Benoi Road, Singapore

Piping Construction Activities

Ensure that Company HSE&Q policies and procedures are adhered to in all phases of the work. Participate in HSE related activities.

Tool Box Meetings, Site HSE walks / inspections.

General HSE follow-up and monitoring.

Participate in review and approval of RA / Construction Method Statement submittals.

Provide experienced input into the Piping part of the schedule to ensure a realistic schedule is produced.

Monitor all piping construction activities, from pre fabrication of spools through out to field installation, line walk down, Hydro testing, Chemical Cleaning, Hot oil flushing and reinstatement activities and ensure all activities are executed in accordance with the appropriate standards, procedures and the schedule for topside modules.

Along with the QC group, monitor the performance of the EPC Contractor on piping fabrication, fit-up, dimensional checks and control, component erection and trial fits.

Participate and support QC with relation to witness and Hold point inspections in accordance with the approved Inspection & Test Plans.

Provide input to site team to avoid/resolve piping problems.

Ensure that the contractor uses dimensional control in a proactive manner in order to achieve the required dimensional tolerances both at prefabrication stages as well as installation stages.

Review piping dimensional control reports to ensure that tolerance requirements are met.

Participate along with piping construction lead in weekly discipline meetings.

Review Contractor’s and Suppliers’ completion files for accuracy and adequacy.

Good working knowledge of working with exotic materials (Duplex, Super duplex, Stainless steel etc.

Working knowledge and experience with offshore engineering & industry construction codes and standards such as API, ASME, ANSI, AWS etc.

Ensure Preservation, protection and preventative maintenance carried out on equipment and systems before and after they are taken into use.

Pre-commissioning Activities

Verify all documentations needed for pre-commissioning prepared by the engineering.

Verify compliance with technical specifications, drawings and procedures.

Preparation of the commissioning documents: Sub system limit, Technical procedures as per Opercom methodology and Company general specifications.

Prepare the commissioning sequence jointly with the other departments.

Preparation of the Commissioning dossiers as per Opercom methodology

Participate and validate the FAT for mechanical equipment

Name of company : Silicon Designs (M) SDN BHD, Malaysia

Position Held : Lead Engineer Piping and Mechanical Services

Duration : Apr’2013 to March’2014

Projects : FPSO CENDOR Phase-2

Location : MMHE Shipyard, Pasirgudong -Malaysia

Client : MISC/PETRONAS –Malaysia

Responsibilities- Construction Piping

Review of Piping Deliverables as per the Document Distribution matrices

Review and familiarization of Company required scope of work, project specifications and standards related to Piping work scopes /ITP.

In close cooperation with the engineering team, Review and approval of piping Non Conformance

and Deviation Requests.

Review and quantity validation of Contractor request for Variation Orders related to Piping works.

Cooperating closely with the Safety Team to ensure that HSE standards are maintained and that

Safety issues are monitored and addressed by the site supervision team.

Ensuring that contractor’s duties are performed by competent and experienced personnel and in sufficient numbers to achieve objectives.

Attend Progress meeting and review, reporting to the Construction Manager on Daily and Weekly basis.

Ensures that all activities comply with Quality Control procedures during Engineering and Construction.

To Lead a sub-team of discipline Technicians to carry out a physical and technical verification of

Topside modules and Marine systems.

A thorough knowledge of the regulations, codes and standards and a good understanding of offshore engineering practices applicable to topsides equipment layout and piping design for oil and gas facilities.

Verifies materials/mill certificates and product compliance to the quality standards by executing the specified inspection requirements, and testing, reviewing the implementation of Quality Control / Quality Assurance criteria and procedures.

Verification of construction materials for proper specification, stamping and color coding.

Fit-up & visual inspection of welds to ensure defect free welds.

Ensure proper preheating, welding consumable control and monitoring of welders qualifications.

Perform line checking/prepare and check official test pack prior to release for hydro-testing by ensuring that all welding inspection and NDT activities affecting the quality of welds contained in each piping spools of an isometric have been completed and accepted.

Perform line checking; witness/inspect common pressure testing such as hydrostatic test, pneumatic test, flushing air blowing and line restoration.

Prepare non-conformance report on all non-conformities meet during inspection.

Knowledge of ISO 9001 and preparing the document.

Line check, Tri Party Line Walk, Verification of P&ID, and Re instatement

of all Piping systems in the vessel.

Liaising with the contractors, Punch listing, and follow up, Inspections as per the class requirements

Develop specific project pre-commissioning method statement including overall philosophy, MDR (procedure and as-built documentation)

Coordinate internal and external technical interfaces with project team, pre-commissioning subcontractors, client and third party contractor and report on status of work, potential delays, problems, etc..

Attend site survey (Marine systems and FPSO topside module systems) to review pre-com equipment deck layout & utilities requirement, Site Integration Tests (SITs).

During and on completion of the project capture and record the key negative and/or positive lessons learnt regarding the project pre-commissioning activities (engineering phase, offshore operations, personnel and equipment logistic, planning, QHSE, contract and cost)

Name of company : AET Ship Management Pte Ltd –Singapore

Position Held : Construction Engineer - Piping

Duration : Dec’2011 to March’2013

Projects : FPSO Eagle Texas, FPSO Eagle Louisiana

Location : Dry-Dock world, Dubai, UAE

Piping Construction Activities

Leader to supervise and control work of pipe fabrication contractor to be complete as planned and in accordance with contractual terms & conditions, required quality, engineering specification,

Committed time frame and approved budget.

Review and comment all fabrication engineering procedures and drawings including reports, to

ensure that they are generated in compliance with project specifications and international standards, and as per Owners requirement.

In close cooperation with the engineering team, assist for preparation of answers to all Contractor query relation to piping construction matters

Review and provide advice on any changes to the original design proposed by contractor. Cross

Check pressure and wall thickness calculation of pipe during construction phase.

Trouble shoot any problems occurred during construction/fabrication and pre-commissioning phases and provide solutions/ suggestion to contractors as appropriate. Keep the Project Team updated of

the work progress, problems / obstacles, corrective actions and support required, if any.

Cultivate and promote good Safety attitude to all project personnel and contractors, ensuring safety

as the Project’s first priority.

Verifies materials/mill certificates and product compliance to the quality standards by executing the specified inspection requirements, and testing, reviewing the implementation of Quality Control / Quality Assurance criteria and procedures.

Verification of construction materials for proper specification, stamping and color coding.

Fit-up & visual inspection of welds to ensure defect free welds.

Ensure proper preheating, welding consumable control and monitoring of welders qualifications.

Perform line checking/prepare and check official test pack prior to release for hydro-testing by ensuring that all welding inspection and NDT activities affecting the quality of welds contained in each piping spools of an isometric have been completed and accepted.

Perform line checking; witness/inspect common pressure testing such as hydrostatic test, pneumatic test, flushing air blowing and line restoration.

Install, check alignments and functioning of mechanical equipments etc

Witness of alignment, Orientation, Dimensions Insulations of installed piping.

Line check, Tri Party Line Walk, Verification of P&ID, Hydro test and Re instatement

of all Piping systems in the vessel.

Liaising with the contractors, Punch listing, and follow up, Inspections as per the class requirements

Sep’09-Dec’11: Dyna-Mac Engineering Services Pvt. Ltd., Singapore as Piping Engineer

Piping Construction Activities

Responsible to conduct site surveys, take measurements, and produce site survey reports in order to layout piping and equipment both onshore and offshore

Lead a team of Project Foreman, Supervisors and Production team

Review the Steel Structure, Piping Design documents Details, orientation drawings and vendor drawings

Review the Steel Structure, Piping activities and completion in accordance with schedule requirements.

Compilation of Structural, Piping scope activities including MTO’s, drawings, and project activity durations.

Prepare the required Man-hour estimate for the project scope.

Prioritized scope activities to most efficiently meet project schedule requirements.

Liaised closely with materials procurement group to specify and instigate local and international

Piping materials purchases

Check the Material availability at site stock and the material replacements when required.

Identify the Steel Structure, Piping materials deficiencies affecting in successful activity completion

Responsibility of monitoring the Pipe fabrication in Pipe shop to ensure the quality of Steel, Piping fabrications to meet the codes and standards.

Continuously updated project drawings and documents to final As-built status.

Perform site visit on daily basis and stay with team on site to report and inspect on work in progress.

Ensure that pipe systems are stored, maintained, installed, tested and commissioned in accordance with the applicable codes, specifications, drawings and design documents.

Verification of Oder Request (VOR) and Ensure all verification or additional works are signed and verified by the yard.

Attend meeting with shipyards pertaining to job schedule and manpower arrangement.

Meet and discuss with project managers, Foreman and supervisors to discuss and assist them in solving production problem.

Assist the project management team to correspond with all yards on production matters and

Materials / job delay problems.

Communicate with project managers, owners and other section Supervisors on standards of procedures and other project related matters

Coordinate problems and solutions between site Subcontractor, craft labour, and the design

and field engineers.

Coordinate the required inspections and testing with the Subcontractor- manager and Owner.

Jun’06-Aug’09 : Working with Scan Tech Marine Pvt. Ltd., Singapore as Piping Engineer

Sep’02-May’06 : Working with Singapore Technologies Marine Ltd., Singapore as Mechanical & Piping Supervisor

Aug’99-Sep’02 : Working with Binny Engineering Ltd., Chennai, India as Ship Repair Engineer

Jul’94-Jul’99 : Working with Fab-Con Engineers Pvt. Ltd., Chennai, India as Engineer

EDUCATION

1994 BE in Mechanical Engineering from Bharathiyar University, Coimbatore, India

Other Course:

2003 Lifting Course from Association of Small and Medium Enterprises (ASME), Singapore

CERTIFICATION

BOSIET+HUET+EBS+BT.

Basic offshore safety induction & Emergency training including EBS & Travel safety by Boat

(OPITO Approved Course, code -5707).

Discharge Book and Certificates of Discharge Book. Issued by Seafarers Management Department,

Maritime and port authority of Singapore.

ASNT-Level II (UT, RT, MPT and PT) Certification

Shipyard Safety Supervisors Course conducted by MOM, Singapore

TRAININGS

Underwent Trainings on:

oInterpretation of PDMS Drawings

oSoftware Application: WinPCS™ (Windows Project Completion System by Dry-Dock world Dubai)

oPreservation training for Mechanical, Piping and Electrical systems by using VCI preservation materials from Brazil.

KNOWLEDGES

Possess sound knowledge of the:

oVarious relevant codes like ASME, AWS, ASNT & API and other related International Standards & Class Societies Requirements

oFPSO Mechanical / Piping Systems

IT SKILLS

Well versed with MS Office and Internet Applications

PERSONAL DETAILS

Date of Birth : 22nd April, 1970

Address : Apt.Blk -209#06-301, Boon Lay Place, Singapore-640209

Languages Known : English and Tamil

Nationality : Indian

Passport No : K6616339

Marital Status : Married

Residential Status : Singapore Permanent Residence

NRIC : S7065746E

ANNEXURE

MAJOR PROJECTS

With Dyna-Mac Engineering Services Pvt. Ltd., Singapore

Project: FPSO-BERANTAI

Client: KSL/PETROFAC/DNV

Period: Sep-11 to Dec-11

Project: FPSO-ASENG

Client: SBM

Period: Jan-11 to Aug-11

Project: FPSO-OKHA

Client: SBM /WOOD SIDE

Period: Apr-10 to Nov-10

Project: FPSO-BP ANGOLA

Client: MODEC / BP / ABS

Period: Mar-10 to May-10

Project: SKARV TURRET

Client: SBM / BP/DNV

Period: Sep-09 to Feb-10

Description: Fabrication & Installation of Heavy wall thick pipe with Duplex and Super duplex Materials.

With Scan Tech Marine Pvt. Ltd., Singapore

Project (1): FPSO Dhitrubhai-1 (Jurong Shipyard)

Period: July-08 to Aug-09

Project (2): WEST TAURUS (Semi-Sub Rig)

Period: July-07 to Jun-08

Project (3): WEST SYRUS(Semi-Sub Rig)

Period: Jun-06 to Jun-07

MAJOR CLIENTS

Successfully handled the following major clients at:

oSingapore Technologies Marine Ltd., Singapore such as OEL Container Fleet Vessel for Oriental Express Line, Warba Patrolling Vessel for Kuwait Coast Guard, Frigate Navel Ship Project for Singapore Navy, Supply Vessels for Tide Water-USA and Ocean Tanker

oBinny Engineering Ltd., Chennai, India like Shipping Corporation of India (SCI), West Asia Marine Ltd (WAM) and Transport Corporation of India (TCI)

oFab-Con Engineers Pvt. Ltd., Chennai, India such as Kothari Sugars & Chemicals ltd, Chennai India, Chennai Petroleum Corporation Ltd. Chennai, India and Tamil Nadu Petro Products ltd,Chennai, India



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