RAJEEV SAINI
Email: acx16w@r.postjobfree.com ~ Mobile: 910-***-****~Passport Number: G3003629
Plant Operations / Energy Management; Preferably - Thermal Power Stations
PROFILE
A diligent professional with 8 years experience in Thermal power Plant Operations / Commissioning and Energy Management of thermal power stations; Presently working with DB Power Ltd.(2X 600 MW) as a Deputy Manager Operations. Demonstrated skills in Thermal power station Control room operations, emergencies handling & normal unit operations. Proven expertise as an Internal auditor and facilitator of Quality circle Group. Skilled at identifying logging of all critical parameters which are being done at all locations by respective operators and engineers. Dextrous at managing blackout condition, unit house load, fast cut & runback condition and aptitude to recognize imminent issues. Absolute understanding of standard control systems and machine controls. Skilled in managing teams to work in sync with the corporate set parameters & motivating them for achieving business and individual goals. A leader with excellent communication, presentation, reasoning and interpersonal abilities.
CORE SKILLS
Operations Management
Hazards Identification and Risk Assessment
Fault Tree Analysis
Equipment Health Monitoring
Turbine Operations and commissioning
Process Improvement
Boiler Operations and commissioning
Quality Management
Training and Development
Leadership & Team Building
ORGANISATION RECITAL
DB Power Ltd. Deputy Manager Operations Since Aug’14
DESK Operation of (2X600 MW, P.F. Boiler BHEL make) Thermal Power Plant, DB Power, Raigarh, Chhattisgarh, India
Hindalco Aditya Birla Group Asst. Manager Operations Mar’13 to Aug’14
DESK Operation of (6X150 MW, P.F. Boiler BHEL make) Thermal Power Plant, (Hindalco), Aditya Aluminium, Lapanga, Sambalpur, Odisha, India
KSK Energy Ventures Limited Engineer Operations Apr’11 to Mar’13
DESK Operation (4 X135MW, P.F. Boiler, Dongfang make) Thermal Power Plant, Wardha power company Limited, Warora, Chandrapur, Nagpur, Maharashtra, India
U.B E. Ltd Assistant Engineer Sept’09 to Aug’10
Essar (2 X 225MW, P.F. Boiler) Thermal Power Plant Surat, Gujarat, India
V.J.E.CO. Graduate Engineer Trainee Jul’08 to Aug’09
Field operations of (2X600 MW, P.F. Boiler) Essar Salaya Thermal Power Plant, Jamnagar, Gujarat, India
Key Deliverables:
Co-ordinate between both units control desks (turbine and boiler operation desk) for unit start up, safe shutdown, unit electrical breakers operations and other critical activities pertaining to unit.
Guide Desk control Engineers for Cold start up, Warm start up, Hot Start up, Normal Unit operation, Emergencies Handling and safe shut down of units.
Provide suitable corrective actions for operating the unit at its optimum performance as per Load schedule and keeping in mind the effect of DSM gain/charge and ADSM penalty.
Liable to use Energy Efficiency tricks to minimize auxiliary power consumption.
Involve in power posting in SAP and ensure to follow and implement of SOPs with safety.
Accountable to collect the plant performance parameters on daily shift basis and record into Log Book.
Responsible for line up of the unit and its auxiliaries, safely changeover of equipments, routine testing of protection system and annunciation system in LVS.
Manage the issue and cancellation PTW (Permit to Work) system (By ERP Software SAP) and Manual permits both) with LOTO system, Raising Defects / Notifications in SAP, Safe isolation and tagging, personnel and equipment safety.
Plan & present brief performance analysis of the system on a monthly basis or weekly basis during operation review meetings
Handle the Load throw off to control generation as per Requirement /injection schedule.
Performance testing of various equipments/Subsystems like Compressors, Cooling tower, Vacuum Improvement parameters, avoiding excessive boiler blow down, Flash steam recovery, Reduce heat loss due to uninsulated hot steam pipeline, boiler drum silica reducing by CPU etc. time to time.
Ensure timely Equipment’s health monitoring and tracking the performance testing.
Instruction to Field operators/engineers for Local Line up, Clearance for startup & shutdown and safe operation of Unit.
Monitor the loading of machine and maintain load schedule as to minimize under/over Injection to ensure maximum profit as per DSM as it is Grid frequency based.
Involve & Manage the Emergency (DC) Equipment Trial, AC Drives routine trail, restoration of process & Equipment.
Accountable for SOPs preparation, IMS documents preparation and implementation.
Impart training and guidance to team of engineers handling maintenance issues
Develop and submit reports on needs for new equipment and replacement of old ones
Ensure implementation of all health and safety regulations
Present Plant Detail - 2 X 600MW, IPP
oBoiler: COAL FIRED (P.F)
oType: Controlled circulation, dry bottom, tangentially corner fired, balanced draft,
oRadiant reheat type, outdoor with direct fired pulverized coal system.
oMake: BHEL
oCapacity: 1950 TPH (BMCR)
oWorking Pressure: 198 Kg/Cm2 (Boiler Drum)
oOperating temperature: 540 5* C (boiler outlet)
Turbine. TYPE: Reheat- condensing
oNo. of Cylinders: HPT (single flow), IPT (double flow) and two LPT (double flow) cylinders
oMake: BHEL
oCapacity: 600 MW
Generator: Generating Voltage: 21 KV
oSynchronized with Grid: 400 KV Grid
oNo. of GTs: Four (1st for R-phase, 2nd for Y-phase, 3rd for B-phase and 4th is stand by)
Notable Highlights:
Award for saving unit-1 from tripping during COD (72 Hrs. continuous full load running 600MW) from Sr. VP (Head O&M)(2014).
Energy Auditor certificate (Reg. No. EA-14819), certified by Bureau of Energy Efficiency (BEE), under Ministry of power Govt. of India (2013).
Certificate for reducing Net Heat Rate from 3100Kcal/Kwh up to 2700 Kcal/Kwh (2012).
Boiler Efficiency Calculation by Loss Method in KSK Energy Ventures Limited (2011).
PG (Performance Guarantee) Test for Unit 2 & 3 at Full Load & BMCR (2011).
Case Studies and accidents in Thermal Power Stations (2010).
Study of Industrial Steam Turbine (500MW), BHEL Haridwar (2006).
TRAINING ATTENDED
600 MW Simulator training at Jindal Power Limited at Tamnar, Raigarh,C.G
Air Blaster Training for Coal Bunkers at 9x135 MW Vedanta Jharsuguda Orissa (2011).
In plant Training at KORADI 2x210 MW Thermal Power Plant for 30 days Nagpur (2010).
Training Visits at Ideal Energy 2x270 MW Thermal power Plant, Bela, Nagpur (2010).
Manufacturing and assembly of steam turbine rotor and blades, BHEL Haridwar for 2 months (2006).
CEA Recognized 12 months training in Thermal Power plant Operations Central Electricity Authority Under Ministry of Power, Govt. of India; 2010
SCHOLASTIC
M.B.A. ( Power Management & Operation Management) from Nagpur University 2013 61.8%
B. Tech (Mechanical) from Punjab Technical University, Jalandhar, Punjab 2008 76%
12th from U.A Board, Roorkee 2004 61%
10th from U.A Board, Roorkee 2002 52%
IT FORTE
DCS and PLC Operation, SAP and IFS - ERP Software, MS Office, Auto Cad Mechanical, Operation of different kind of OS like Window 98, Win 2000, Win XP, Win 7
PERSONALITY TRAITS
Dedication Honesty Decision Maker Detail Oriented Resilience
*** References available on request.