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Siop Logility / Apo Pfep / Bi 5S Lsw Ralf Kaizen Engine Coaching & Fee

Riyadh, Riyadh Province, Saudi Arabia
October 08, 2016

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P.O Box *****,

Eastern Province

Abulash Alam

Jubail Industrial City

Kingdom of Saudi Arabia

Mobile # 050-***-**** Email ID: A versatile and skilled professional with Lean Manufacturing expert, more than 23 years excellent hands-on experience in Demand, Supply, Inventory and System Management (with SAP/R3 platform). A strong intellectual curiosity and a desire to dive into problems and to find actionable solutions. An assertive manager with outstanding interpersonal, technical, communications and management skills. Seeking greater responsibility within a dynamic organization offering career advancement opportunities encompassing an extensive exposure to Commercial environment.

Demand Planning /

Forecast / Sales trend –

Logility / SAP BI

OTTR / Past due

Supply Planning /


Inventory Forecast / AOP

Planning with SAP

Part Planning

Strategy (PFEP)

Root Cause Analysis

Strategic and Business


Risk Assessments Safety Stock

Analysis with SAP


Raw Material and Finish

Goods Planning – SAP BI/


Strap Planning / AOP

Forward Planning



Graduate with Science 1990

Diploma in System Management 1993

Master of Science Engineering (NIST Chennai) 2003

MCSA & MCP from Microsoft 2007

Oracle ERP implementation Training, Royal Commission 2008 CCNA certified course from Cisco 2009

ISO 9001-2001 Internal Audit from SGS 2012

Six Sigma Fundamental Training by Honeywell 2013

SIOP (Supply & Demand Planning) Training from Honeywell, Hungary 2015 Effective Edge Training from Honeywell 2015

Leadership Skill Development from Honeywell 2016



Risk Assessment

HSE Safety Development

Root Cause Analysis

Leading with Integrity

ACS HSEMS Leadership training

Member of Toastmaster International California, U.S.A SIOP Logility / APO PFEP / BI


Kaizen Engine Coaching & Feedback GEMBA Walk

OTTR / Past due FIFO TOOLS Target to Improve

A3 Project LEAN Concept Root Cause Analysis



Assign Super User for SAP implementation of the site (in middle east team) for Manufacturing (Material Master/Inventory Planning / SIOP Planning) - 2014 Worked closely with SAP development team to evaluate alignment of enhancement, implementation and proposed solutions with business requirements as per given input from Subject Matter Expert and End user. Involved in preparation and execution of test scripts for Master Data, Vendor Metrics, Direct and Indirect Procurement, Customer Master and other related setting as discussion with Cross Functional Team in different stages of testing in Quality Center

Get Proper awareness, Training and implementation of SAP transactions, Planning and reporting for Material Master and other related module. Co-ordinate with functional team members to identify the transactions for performance and load testing.

Developed requirements, authored business process guidelines (MOS & SOS), Flow Chart with T-codes and created training materials. Provided training to End Users in the performance Data Entry, system setting for BOM, physical & cycle counting and day to day performance through SAP. Actively use all related SAP T-code / reports / tools of MM, Planning and related Manufacturing systems as per job requirements to report Management team and Actions since Oct’14 onward. (Around 02 years). TOOLS OF EXPERTISE

Expertise with SAP / R3

Honeywell BRONZE Award for successful SAP implementation as a super User of Demand, Supply, Material Master and Inventory Planning of Manufacturing HOS Champion – SIOP for BRONZE & SILVER

Best Kaizen Award of 2015

Kaizen Star Award for developing proper procedure (Operation to Warehouse & vice versa) for minimize differences for FG & RM

Best Kaizen Award for Reuse PVC Palette

Kaizen Award for use of Slow Moving Finish Goods & RM (IOS) Best Kaizen Award for Visual Improvement in Warehouse & Chemical Area Outstanding Performance Award for Annual Stock Counting plan and implementation Managed demand for more than 250 SKUs

Managed multi-million dollar inventories with over 99-100% (OTTR) Minimized Back Order and Past Due.

Reduced Inventory of $800K by 15% with better planning tools of PFEP & MOQ.

Perform and closely Monitor actual data with all related stake department Build product wise Forecast as per sales AOP for 12 months and Review monthly

Supply plan review with all related stake holders Monthly Meeting. Audited intra-company and inter-company manufacturing practices Analyzed Key Performance Indicators and prepared reports for cross functional team Excellent Product Management and Project Management skills Professional Experience:-

SIOP (Demand & Supply plan) & Inventory Leader 12/2010 till date MK Cable Management (SA) Ltd.

(Formerly Saudi Ega Ltd.) is a joint venture company with Honeywell and is proud to be recognized throughout the Kingdom as the leading producer of high quality uPVC conduits, Fittings, Mini trunking and Switches.

Appreciation Awards


Summary of Experience


Responsible forecasting activities of sales revenue phasing based on various input and compare with AOP and discuss with team

Partner with operations to analyse Capacity and Manpower planning as per given sales AOP / Forecast for the year & discuss challenges Coordinate with CS / operation for smooth delivery of customer to achieve our OTTR level, reduce Past due and Back Order

Responsible for Maintain Inventory Level align as per AOP / forecast Duties:-

Develop demand forecasts revenue phasing with sales, marketing and open order trends.

Review historical sales trends, research demand drivers, prepare forecast SKU data, statistical forecast models, and evaluate forecast results. Coordinate cross-functional research activities to reconcile significant variances and refine the forecast model to reflect updated sales and marketing assumptions. Utilize a collaborative and consensus approach by working with Sales, Marketing and Customer Service to obtain and ensure that current and accurate information is used for demand forecasts.

Use and maintain the Demand Planning software as the primary forecasting system tool.

Demand quantity convert into supply plan quantity considering with existing stock

(netting off) and send to factory for capacity & other planning Reviews Safety Stock based on SIOP class and trend with team and update in system accordingly

Simulate PVC & other RM as per demand and discuss and build Monthly Inventory Forecast & follow up with team

Organize supply plan meeting with team and discuss related issue with actions and follow up & escalate as per needed

Continuous review monitor metrics of Inventory, OTTR, Past dues, SS attainment in order to main customer on time delivery and follow up concern Review & update IOS SKU wise internally and update to finance Review & Analyze PFEP report, discuss recommendation in system and send pack to external Auditor for validate & review

Actively participate and engage in annual planning events, Annual Operating Plans

(AOP), NPI and Phase-outs.

Actively involved in all related HOS & HSE meeting of the site related to SIOP & Inventory

Plan, Manage & update Physical Count with team as per srategy Review and update Key Performance Indicator, A3 project, Improvement Plan and Standard Operating System of work by monthly / quarterly Back up / cover up Sourcing Leader job in case of his / her vacation & out of office Period of Work: 04/1997 to 09/2010:

Working as an IT Administrator for the Royal Commission Jubail Project under A.M. Al-Khodari Sons Co.(IT Division), Kingdom of Saudi Arabia JOB RESPONSIBILITIES

Fully responsible for technical support all system related issues maintain Windows 2003 Server for backup and Restore data and Maintain Active Directory. Install, configure, maintain and administrate networks to ensure smooth and reliable operation to fulfill business objectives and processes. Monitor network performance and provide network connectivity of all servers, workstations, telephony equipment and other network appliances. Maintain Lease line connectivity for MS Exchange Server 2003 and troubleshooting time to time and configure Internal Mail (MS Outlook) and Intranet. Maintain and Configure Traffic Light Program, download data and make multiple report as per required by RC Engineer for Future planning of traffic signal. Analyze current network configuration; plan, design, recommend and assist in the implementation of enhancements to the current environment and new technology. Established Internet connection for inter-office end-user through LAN / Proxy Server.

Set up workstations and laptops for new employees; Installed, configured system, tested hardware/software and support them.

Design, coding and implement the programs (Roads Application) in Visual Basic, Crystal Report and MS Access for Daily Routine Work of Project, which connects different in company like Accounting, Payroll, Personal,


1. Period of Work: 12/1996 to 03/1997

Worked with M/s Poddar International Ltd., New Delhi, India as a Computer Programmer / EDP Executive. Company was engaged in the Export of different types of Carpets to America.

(Having the Head Office in America).


Plan, Install and Configure new Network and Setup all Workstation connectivity Install Windows NT Server Software and Configure User and Hardware Maintain Printer, Modem, Laptop and other Computer Hardware for Company Develop a Program for Customer Control System in Visual Basic and Oracle. Maintain and Assist Tally Accounts Package and take care of Reports PERSONAL DETAILS

2. Period of Work : 07/1994 to 11/1996

Worked with reputed (German Collaborator) Public Limited Company (M/s Rita Pad Printing Systems Ltd. India), as Computer Programmer / EDP Executive. JOB RESPONSIBILITIES:

Developed software in FoxPro (DOS Based) for Marketing information & Inventory Control Dept. of the Company. In marketing it was helping to monitoring the enquiry of Customer, sending the quotation / Performa Invoices quickly of different type of machine based on customer products and follow up the interested customer. It was also having the quick view option of existing customer by City wise, product wise and machine wise. It also controls the Inventory System of the Company to maintain the re-order level of quantity of parts for factory according marketing order.

3. Period of Work : 07/1992 to 06/1994

BSA Citi Courier Pvt. Ltd., India as an Asst. Programmer from July, 1992 to June, 1994. Company was having good reputation in Market and dealing with some Reputed Client like Citi Bank, Standard Charted Bank and American Express Bank etc. JOB RESPONSIBILITIES:

Develop an Application for Monitor a Delivery Status of Letter. Monitor Data Entry and Support to Operator and give proper training Make a Report to show the Urgent & Normal Letter

Support Computer Hardware and Software of Computer Make different type of Report as required by Management Install and configure Program, Software and Hardware in different Computer Application is made of Dbase III and Spreadsheet

Date of Birth : July 26, 1970

Nationality : Indian

Religion : Islam

Iqama Status : Transferable

Driving License : Valid up to 2018

Language Known : English, Urdu, Hindi and Arabic

Mailing Address of India

Mohammad Abulash Alam

Vill: Kusiyari PO:Chhohar

Via : Pothia Bazar Dist. : Katihar, Bihar

ZIP Code : 800041 (INDIA)

(Mohmmad Abulash Alam)

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