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Engineer Lean Manufacturing

Southfield, Michigan, United States
October 05, 2016

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***** ******* ** *****, *** ***, Farmington hills, MI-48334 Phone: +1-248-***-****


Graduate in Industrial Engineering, at Master’s level, actively seeking a challenging position in mechanical engineering and design. Self-motivated and committed to improving system and process productivity through design improvements and team collaboration.


Software/Databases: MS Office/ Word/ Excel/PowerPoint, Photoshop.

Languages: English, Hindi, and Telugu

Modeling Software’s: CATIA V5, Pro-E, AutoCAD, C.N.C, Arena Solid Works, Simulation

Quality engineer skills: PPAP’s, Minitab, FMEA, Capability Analysis, SPC charts, Lean Manufacturing, Six Sigma, Root cause analysis, Quality control, Machine tools, Pro-E, Simulation with Arena, Manufacturing operation.



MIICOPTON America – Canton, MI.

January 2016 – August 2016


Responsible for APQP/PPAP guidance and support. Development and review of FMEA, Control plan, Process flow and MSA

Planning and design staff concerning product design and tooling to ensure efficient production methods.

Determine product specifications and arrange for purchase of equipment, materials, or parts, and evaluate products according to specifications and quality standards.

Work from mechanical drawings and/or electrical schematics. Train customers Operational, Maintenance.

Coordinate with Service coordinator for service/parts related matters.

Explaining the problems, making status report if it is necessary, follow up on the projects.

Installing machines, Trouble shooting over the phone or at customer’s site.

Repair, Develop, plan, evaluate and recommend efficient solutions for difficult problems related to materials handling systems, adjustment of machines.

Identify inefficiencies and develop solutions in a consultative manner with clients/customers.

Quality Engineer

DIESEL LOCO SHED- Moulali South Central Railway, INDIA

August 2013-May 2014


Working on WDM2, WDM3A, WDG3A engines.

Checking diesel engine piston cylinders performance, and fuel system flow

Hourly inspection at locomotive engine assembly process. Quality inspection for engine piston cylinders working process.

Conducted Advanced Product Quality Planning (APQP) process to achieve production part approval (PPAP) for designated suppliers in support of new product launches Led continuous improvement through regularly scheduled supplier assessments and closed loop 8D Supplier Corrective Action System.

Experience with using and creating SPC (Statistical Process Control), fish bone analysis, cost-effectiveness analysis, PPAP and Control Plans. Worked with the New supplier Products Engineer in order to fulfill the Quality standards for any new product. Performed Supplier/Vendor Certification Audits to ensure compliance to required regulations.

Releasing supplier monthly scoresreport based on quality issues. Maintenance of Diesel Locomotives and Diesel Electric Multiple Units (DEMU). Mechanical Maintenance and Repair, Electrical Maintenance and Repair, Troubleshooting.

Assist different teams like Quality, sales and technical services in understanding and interpreting test data.

Ensured use of PFMEA, Control Plan, Process Mapping and monitoring the actions according to plan.


South central Railway India

May 2013 – August 2013


Hands on experience in manufacturing processes such as gear manufacturing and welding.

Controlling the quality issues of welding parts.

Experience in the robotic welding machine.

The capability of reviewing and approving the drawings for production parts.

Experience in the gear manufacturing process.

Gained special interest in gear manufacturing.


Master of Science in Industrialengineering (GPA: 3.50/4.00) May-2016

Lawrence technological university, MI, USA

Bachelor of Technology in Mechanical Engineering (GPA: 3.0/4.00) April-2013

Maheshwara institute of technology, Hyderabad, INDIA


Ability to analyze the problems caused by the team and solve problem quickly.

Associated project management from concept to physical parts/assemblies, and launch.

Ability to achieve product function, quality, cost, weight, timing, and attributes requirements.

Experienced in Locomotive Assembly line.

Experienced in releasing the supplier scorecards.

Have a good knowledge about gear manufacturing process.

Experienced in Problem solving.

Team Player, Motivator, and good communication skills.

Hard working, energetic, determined and self-motivated.

Capable of planning, organizing and implementing.

Improves self through professional reading and takes up advance studies.


1. Project: Six Sigma on University Library Printer

University: Lawrence Technological University

The project is on to the reduction of paper wastage in the college library and increases the efficiency of easy usage of college printer. In this we could see the output varying as the input varies i.e., controlling the Output KPOV’S by determining the Input variables KPIV’S.

2. Project: Optimal production allocation and Distribution supply chain networks

University: Lawrence Technological University.

This project is about the process flow of global production and supply network. It has detailed analysis on set of existing and potential manufacturing facilities, warehouses and distribution centers with multiple supply configurations and customers with demands.

3. Project: Manufacturing Process of Drilling Bits Using Simulation

University: Lawrence Technological University.

A production process (line) is an important class of manufacturing system when large quantities of identical or similar products are to be made (mass production). The performance of a production line is highly influenced by machine failures. When a machine fails, it is then unavailable during a certain amount of time required to repair it. When a machine is in a failure status, the number of parts in the upstream buffer tempted to be decreased.

4. Project: A lean manufacturing process of color industry

University: Lawrence Technological University

The main role of lean manufacturing is to determine as well as to eliminate the waste.Lean manufacturing is one of the important steps that many major businesses in the United States have been attempting to implement in order to sustain their competitiveness in a rising global market.


Coordinated technical team for “IEOM Conference” held in Lawrence Tech University, Southfield.

Participated in ROBOTIC event Machineardodavinci (ROBOT DRAWING) held at VIGNAN INSTITUTE OF TECHNOLOGY AND SCIENCE, Hyderabad.

Participated in ROBOTIC event Machine construer held at VIGNAN INSTITUTE OF TECHNOLOGY AND SCIENCE, Hyderabad. Organized & served as a core member for National Level Technical Fest SAMBHAVAAT for 2011 & 2012 held at Jawaharlal technological university.

Presented a paper in the conference held in JNTU Hyderabad.

First place in college level badminton competition for 4 years.

Participated in several Smart Manufacturing workshops and events.

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