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Management Quality Assurance

Location:
New Zealand
Posted:
October 01, 2016

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Salman Jaffer

E – Mail: acwu16@r.postjobfree.com

Designation: Snr. Consultant – SAP Solutions

SAP Academy: June-2000

Contact No: +64-2245-75212

+92-345-******* (contact no, till 7th May 2016)

Academic Education

PGDBA Auckland Institute of Studies, Auckland, New Zealand Management Information System

University of Karachi, Karachi Pakistan

Experience Overview

Worked as a SAP Consultant at Siemens Pakistan (2007-2015)

Projects completed full life-cycle of SAP-QM -PM, integrated with MM, PP, PM, SD, FI modules, at

NRL (National Refinery limited)

TAPAL Tea Private Limited

Engro Fertilizers Limited

Hilton Pharma Pvt. Limited

PARCO (Pak Arab Oil Refinery Company Limited)

Tri-Pak films Ltd as a SAP consultant.

Implement SAP-QM-PM module as an enterprise LIMS, at oil and gas sector.

Analyze QM-PM related business processes along the MM,PP,PM,SD to fully understand the clients requirements

Active participation during the Request for Proposal“ phase

Design and implementation of state-of-the-art, client specific solutions in SAP QM-PM, covering business as well as functional aspects: process design, process integration, configurations, customizing, testing.

Advising on all Quality Management related topics: Quality Engineering, Quality Assurance, Quality Improvement, Audit Management

Preparation and execution of workshops and presentations

Elaboration of documentations, training documents as well as execution of user trainings

Worked as a Senior System Analyst in Celestica Inc. Thailand.

Worked as a business process analyst, including Quality Management/Production Planning of SUN Micro Systems and EMC Corporation.

Provided site support for MES/PP/QM issues of Celestica Malaysia.

Completed the SAP-ODC integration project for Juniper Networks. SAP Implementations from Siemens

National Refinery Limited March 2014 – August 2014 Integration: SAP QM-PM-MM

Responsibilities:

Implement quality inspection, planning and execution of incoming materials

Implement Statistical Process Control (SPC)

Mapping of Inspection operations in Equipment/General task lists

Scheduling of Equipment calibration

Assigning PRTs in equipment task lists

Configure maintenance of the multiple equipment for a single inspection cycle

Covered survey inspections of multiple equipment with one maintenance order

Maintain Reference Characteristics with Measuring points of equipment

Define SPC sampling procedures

History of inspection results

Standard Graphs

Confirmation of Operations through results recording

Inspection notification to record vendor related defects

Generation of maintenance notification in case of out of specification results

Sending emails at the time of usage decisions

Define Master Inspection Characteristics/Code groups/Selected Sets

Activity notification of inspection

Standard Workflows of SAP QM

TAPAL Tea Private Limited June 2012– May 2013

Integration: SAP QM-PM-MM-PP-SD-FI-CO

Responsibilities:

Configured standard QM-Workflows

Completely configured Quality Planning, Inspections, Control, Notifications, Master data and Test Equipment Management.

Implement quality inspection, planning and execution of incoming inspection

Inspection during Manufacturing Process, using inspection points for multiple samples and time based inspection.

Implement Statistical Process Control (SPC)

Standard Graphs

AQL

Mapping of Inspection operations in Master Recipe and Routing.

Maintain Reference Characteristics with batch characteristics.

Confirmation of Operations through results recording.

Generation of inspection notification in case of out of specification results

Define Master Inspection Characteristics/Code groups/Selected Sets

Customer Complaint Inspection.

Inspection at Sales and Distribution.

Inspection at Sales Return process

Inspection of Competitor samples.

Inspection at production returns and line side rejection.

Inspection at stock transfers and Plant to Plant transfers.

Equipment Calibration

o Scheduling of Equipment calibration

o Assigning PRTs in equipment task lists

Project documentation

Data upload activities

Engro Fertilizers Limited July 2011 - March 2012

Integration: SAP QM-PM-MM

Responsibilities:

Replace Credo Inspection Management software with Test Equipment Management of SAP QM integrated with SAP PM

Implement Statistical Process Control (SPC)

Mapping of Inspection operations in Equipment/General task lists

Scheduling of Equipment calibration

Assigning PRTs in equipment task lists

Configure maintenance of the multiple equipments for a single inspection cycle

Covered survey inspections of multiple equipments with one maintenance order

Maintain Reference Characteristics with Measuring points of equipments

Define SPC sampling procedures

History of inspection results

Standard Graphs

Confirmation of Operations through results recording

Inspection notification to record vendor related defects

Generation of maintenance notification in case of out of specification results

Sending emails at the time of usage decisions

Define Master Inspection Characteristics/Code groups/Selected Sets

Implement quality inspection, planning and execution of incoming materials

Inspection of non-stock materials

Material rejection process in local and foreign purchases

Activity notification of inspection

Activate Standard Workflows

Data Archiving of SAP QM (Short assignment of Engro Foods Limited) Hilton Pharma Pvt. Limited January 2010 – February 2011 Integration: SAP QM-MM-PP-SD-PM

Responsibilities:

Completely configured Quality Planning, Inspections, Control, Certificates, Notifications, Master data, Sample Management, Test Equipment Management, and Stability Study.

Implement quality inspection, planning and execution of incoming inspection

Inspection of non-stock materials

Material rejection process in local and foreign purchases

Purchase Sample Approval Process - (Raw Material)

Purchase SFG/FG Bulk Inspection

Toll Out – Inspection

Toll In – Inspection

Inspection During Manufacturing Process

Implement Statistical Process Control (SPC), Standard Graphs

Mapping of Inspection operations in Master Recipe

Maintain Reference Characteristics with batch characteristics to maintain the active ingredients process.

Confirmation of Operations through results recording

Generation of inspection notification in case of out of specification results

Define Master Inspection Characteristics/Code groups/Selected Sets

Customer Complaint Inspection

New Product Development

Stability Study

Water Treatment Analysis

Process validation

Vendor Evaluation – Existing Vendor

Equipment validation / qualification

Equipment Calibration

o Scheduling of Equipment calibration

o Assigning PRTs in equipment task lists

Waste Disposal, Audit Management, Engineering Change Management Pak Arab Refinery Company Limited December 2007 – October 2009 Integration: SAP QM-MM-SD-PM

Responsibilities:

Completely configured Quality Planning, Inspections, Control, Certificates, Notifications, Master data, Sample Management and Test Equipment Management.

Implement SAP QM as an Enterprise LIMS

Sample Management During Goods Receipt

Sample Management During Production

Planning the Physical Samples

Processing Planned Physical Samples in an Inspection

Processing Unplanned Physical Samples

Manual Inspection Lots for Physical Samples

Sample Management

Sample registration process in LAB

Mapping of Inspection operations in Equipment/General task lists

Scheduling of Equipment calibration

Covered survey inspections for multiple equipment

History of inspection results

Standard Graphs

Confirmation of Operations through results recording

Inspection notification to record vendor related defects

Generation of maintenance notification in case of out of specification results

Define Master Inspection Characteristics/Code groups/Selected Sets

Implement quality inspection, planning and execution of incoming materials

Inspection of non-stock materials

Material rejection process in local and foreign purchases

Activity notification of inspection

Conducted many presentations to show in-depth functional knowledge of the QM module and how it relates across system functionalities

Presented functionality overviews to end users and middle management.

Facilitate knowledge transfer to business users and drive decisions on requirements

Converted business requirements into technical design documentation for ABAP developers

Training materials and conducted training classes as part of the project (Received excellent comments from end-users)

Tri-Pack Films Limited October 2007 – December 2007 Integration: SAP QM-MM-PP-SD-PM

Responsibilities:

Project documentation, Data uploading activities, Reports using SAP Query. Other Work Experience

Celestica Inc. February 2004 – March 2007

Celestica is a world leader of contract manufacturing for electronics. It provides services include design and engineering services, manufacturing and systems integration services, fulfillment services, and after-market services.

Snr. Application Analyst

Quality Assurance for Business Units:

Manage quality assurance for Sun Micro Systems and EMC Corporation business units in terms of online data collection ODC, on shop floor. Manage various data feeds for quality assurance. Worked in a Business MES team of South East Asia:

Implement various systems for Manufacturing and Execution System (MES). Took greater part in the designing of the existing 2 tier architecture based MES Applications to 3 tier architecture based applications. Designed and organized reverse and forward data traceability, integrated with ERPs SAP and Matrix, for Celestica South East Asia. Completed the SAP-ODC integration project for Juniper Networks.

Worked to support the Business Units:

Designed specific application for the assembly Sun Micros Systems Business Unit to fulfill the quality requirements of customer. Designed data feeds for EMC Corporation. Managed all Shop Floor activities of Sun Micro Systems and EMC business units, from scratch and set up a live application.

Material Reject Information System (MRIS):

Designed and Developed MRIS integrated with SAP and ODC (MES) for all sites of Celestica - South East Asia.

INFAQ Foundation (Formerly BCCI Foundation) September 1998 - June 2003 System Analyst

Beneficiary’s information system

Developed Beneficiaries information system, to keep personal to financial information, integrated with Accounting system and employees taxation system. Employee taxation system

Developed employees taxation system integrated with accounting system. Amour Textile (Pvt.) Ltd. July 1995 – June 1998

System Analyst Programmer

Established IT Department

Designed Systems and Applications

Export Management System, Packaging System, Inventory Control System.

Production Management System.

Fly Pan: Supervised HP Fly Pan printer installation. Got training in Garment Cutting software.



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