Dan Matthews
************@*******.***
Mechanical Engineer - Maintenance Manager
** ***** ** *********** ********** in technology and engineering in the manufacturing industry.
Repeated success guiding sizeable, cross-functional engineering and technical product development teams in the development and launch of leading-edge business solutions. Resourceful and insightful in negotiating project pricing and costs, providing sound corrective measures and expedient project completions, all within budget limitations. Expert Maintenance manager and businessperson adept at juggling projects based on risks, schedules, and deadlines, able to forge solid relationships with partners, clients, and teams in a plethora of roles.
Highlights of Expertise
Root Cause Analysis
Cash Flow Optimization
Strategic Prioritization
Contract Development / Negotiations
SolidWorks Expertise
Budget Administration / Management
Facility & Plant Modifications
Cross-Disciplinary Collaboration
Predictive Maintenance Techniques
Industrial Manufacturing / Military
Career Summary
THERMO PAC LLC – Stone Mountain, GA
Maintenance Manager (Dec 2015 - Present)
Managed maintenance department with two salary supervisors and 17 hourly mechanics who used Cross-Disciplinary Collaboration between departments to ensure a harmonized work atmosphere that optimized overall plant efficiency.
Established and executed Mechanic training program which decreased Maintenance department overtime below 5%
Managed Capitol projects and created Critical spare part lists
Developed safety procedures including LOTO, Arc Flash, and fall protection.
Responsible for all maintenance and repair of equipment for plant and facility using AMMS PM software
Monitored facility utilities, including steam, water treatment, air, and refrigeration systems
Developed LOTO manuals per machinery room and start up procedures so TPM could be utilized to start Autonomous Maintenance on major cup and packet machines.
Monitored operations to ensure compliance with regulatory agencies for storm water, EPA, USDA, OSHA, and fire departments.
Created and implemented work order system to track machine downtime and parts usage to decrease EDT and increase machinery productivity.
Created Maintenance FMDS which included assigned 5s areas, Lean manufacturing, machinery downtime analysis, daily safety lectures and GMP’s which increased the OEE.
CONAGRA FOODS - Delhi, LA
Mechanical Engineering Intern (Project Manager) (Aug 2013 - Aug 2014 while going to school full time)
Originated piping and instrumentation drawings utilizing the AutoCAD system.
Provided failure analysis on equipment, and designed new maintenance schedules accordingly.
Engineered and implemented HVAC zone installation for main office complex.
Spearheaded the reduction of water consumption on all projects plant wide.
Conceptualized and executed new fire suppression system for oil recovery unit.
Initiated, assessed, and updated Welliver process.
Updated plant AutoCAD drawings
AKSA POWER GENERATION - Monroe, LA
Mechanical Engineering Intern (May 2013 - Aug 2013)
Formulated and developed diesel fuel tanks to operate in 400 and 750 kW generators using Auto-Cad with UL-142 standards.
Collaborated in designing a generator conversion from diesel fuel into natural gas.
Served as project manager for the reinforcement of mobile generator trailers.
Devised new and improved operating procedures for diesel generators.
Designed new portable fuel tanks for portable generator sets using AutoCAD
Created training manuals for Diesel generator sets and control modules for customers and sales personnel.
Technical support engineer for Diesel generator sets
GRAFIL INC., Sacramento, CA
Electrical & Mechanical Technician (Jul 2008 - Jan 2011)
Maintained and monitored the calibration of process control and laboratory equipment. Analyzed and installed engineering enhancements intended to facilitate research, design, and prototype upgrades.
Modified and calibrated the oxygen sensor for updraft of Thermal Oxidizing stack, previously presumed as non-repairable.
Regulated the thermocouple and Watlow process controllers.
Directed, scheduled, and managed the detailed phases of large-scale projects.
Supervised contractors, architects, and project team members, certifying the delivery of high-quality project completion fell within strict time frames.
Used Impulse PM program to create and complete planned maintenance and work orders
Implemented Data acquisition system for all chart recorders and controllers
Supported Maintenance department in troubleshooting electrical and process control instrumentation problems
Updated Mpulse and ISO documentation on maintenance and calibration.
Researched, designed and built prototypes and evaluated engineering upgrades
CAF - Pittsburgh, PA
Modifications Supervisor (May 2005 - Feb 2006)
Initiated and installed major electrical and mechanical modifications for multi-million dollar light rail vehicles (LVR's).
Designed essential spare parts list for modifications to LRV's.
Developed drawings for troubleshooting onboard systems utilizing Citrix.
Managed the purchasing and inventory control of materials for LRV's.
Operated PTU for interfacing and troubleshooting Bombardier propulsion, Knorr braking, and HVAC systems.
Created the modification and progress report timetables.
Scheduled train modification upgrades and testing.
Additional Experience
Marine Electrical Technician - (2004-2005) PACIFIC MARINER, La Conner, WA
Plastics Operator, Class 1 (2002 - 2004) DRI-EAZ PRODUCTS, INC., Burlington, WA
Project Manager - Electrician (1999 - 2002) HYDROXYL, INC., British Columbia
Electrical - Electronic Technician (1990 - 1999) CANADIAN NAVY Canada
Education & Credentials
Bachelor of Science in Mechanical Engineering
Louisiana Tech University, Ruston, LA - 2015
Additional Skills & Technical Capabilities
AutoCAD; Solid Works; Failure Analysis; MS Office; Military Industrial Settings (Navy Ships) programming
Training and mentoring junior personnel
Troubleshooting mechanical and electrical systems