Engineer Training

Federico B. Lirio

#* ** * **** ***** Talipapa, Novaliches

Quezon City, Philippines 1116

Email: *************@*****.***

Cp#: +639*********

Home#: 632-***-****

SKILLS AND EXPERTISE

Project and People Management TPM and Lean manufacturing methodology

DeltaV SW/HW Set-up & Testing PCS and Statistical tools (Minitab, JMP)

Equipment Installation and Commissioning Technical competency development

Structured problem solving Siemens S7-200 PLC programming

Design of Industrial and Process Automation DeltaV/AMS/SIS Lifecycle services

CAREER HIGHLIGHTS

Control System Sr. Engineer for Amec Foster Wheeler worked on Cybersecurity project for Woodside Australia, performed system audit and as-building of all instrumentation and Honeywell DCS control system of their Karratha and Goodwind offshore plants.

Worked as a Senior Control Engineer for FRSI-Emerson Process Management with hands-on exposure on DeltaV PAS/SIS SW testing, system commissioning and FAT, HW set-up and logic configuration, back-up and recovery, upgrade, system health management, and lifecycle servicing.

Sr. Engineer for SONION Phils Inc., managed the installation and commissioning of the receiver assembly line equipment. Performed PLC (Siemens S7-200, Koyo, Beckhoff) programming and maintenance, machine CILT, monitored and report overall production equipment %Uptime, MTBA, and MTBF.

Worked as a Plant TPM engineer for UNILEVER RFM Inc, managed the proliferation and execution of the TPM program of the plant particularly Automation Maintenance and KAIZEN program.

Worked as an Engineering Group Leader for NUMONYX Inc. Phils, a memory chip company, managing the Assembly EOL engineering operations from safety, headcount, equipment issues, PM schedules, new product & equipment introduction, performance, budget allocation, productivity and people appraisal.

Managed the day to day operation of a family fish grilling business (Pixie’s Sinugba, Shaw Blvd Branch).

Managed new equipment introduction project from design, supplier selection, assembly, source inspection and deployment in support for NPI project of Intel facilities worldwide following defined equipment maturity processes and standards.

Managed the Installation, commissioning, and maintenance of different types of assembly equipment such as high precision singulating tool and die (SDCL), Media Handling System (MHS), ball attach integrated system, convection oven, ICOS 9250 and Auto-PEVI inspection tools, FJ1000 Fold tool, Lumonics laser marking m/c, and LME vision system.

Implemented high-impact projects (poka yoke), performed mechanical, electrical, instrumentation on process and equipment issues resulting to minimum downtime, process simplification and cost savings.

Supervised/coached technicians on doing SW/HW diagnostics; provided technical trainings and overall directions on task priorities, daily corrective/preventive maintenance schedules and safety bulletins/reminders.

Relocated in the US, (Chandler Arizona) to work on the development of the Intel new inspection equipment and (Rio Rancho, New Mexico) to support the start up of the Intel Fab 7 Test facility, Intel’s first integrated Microprocessor and Chipset factory.

Handled the overall competency development of engineers and technicians. Conducted gap and needs analysis, coordinate equipment training and co-developed the corporate generic skills matrix used as reference by the corporate in the designing of equipment/process training program.

Designed, developed, and implemented 9 different maintenance learning guides for PCC Engineers and Technicians.

Worked as Field Engineer on electrical infrastructure projects such as 12MW sub-station construction, SO3 plant electrical system installation and Syndet Bar feeder layout/rehabilitation.

Taught Electrical Engineering major subjects in reputable engineering Institute.

Delivered industrial automation design and control seminars to various companies and technical institutions.

Has an on-going post graduate studies on MS Engineering Management (thesis remaining)

PROFESSIONAL EXPERIENCE

MFI Foundation – Ortigas, Philippines 7/2015 – Present

Instrumentation and Control Lecturer (Part-time)

Delivers technical training/lectures on Mechatronics technology, such as Pneumatics, Electro-pneumatics, Programmable Logic Controller, Marine Automation Instrumentation (MAI) and Industrial process control (IPC) classes leading to TESDA NC II/III certification. Design, install and commission industrial automation and electro-mechanical control system

Proficient in the operation, configuration and programming of Siemens S7-200 PLC using MicroWIn programming and simulation SW, universal controllers; ABB CM30, Honeywell UDC2500, SMAR TT301 transmitters using hand-held communicator or PC.

AMEC FOSTER WHEELER – Alabang, Philippines 9/2015 – 12/2015

Control Systems Project Engineer (Woodside Oil and Gas project)

Worked with the Woodside Cybersecurity project team of Australia, reviewed P&ID documentations to produce standard and updated logical network and instrumentation diagrams, IP address list, network device port maps, hardware inventory. Provided regular project updates, escalated issues and completed all client assigned training ahead of time.

Performed network, instrumentation and control system survey on Honeywell DCS in Karratha onshore gas plant and Goodwyn Alpha offshore facilities in Australia for cybersecurity vulnerability assessment and as-building of network and instrumentation system and inventory list.

FRSI-EMERSON PROCESS MANAGEMENT – Ortigas, Philippines 9/2013 – 9/2015

Lifecycle Services Sr. Engineer 12/2014 – 9/2015

Managed and remotely monitored the DeltaV DCS PAS/SIS systems and instrumentation assets of SHELL Malampaya (SWP) and OGP via Guardian Support system.

Participated in the commissioning of SHELL MP3 Flash Gas Compressor upgrade and brownfield projects. Performed loop testing, modification of control logic configuration as per customer specifications

Managed the certification of the LCS team, defined and formulated interventions in order to meet SMS certification requirements of the team.

Managed the procurement of equipment, instruments and tools for the laboratory system and the establishment of technical capability for the facilities tier 1 certification.

Senior Systems Test Engineer 9/2013 – 12/2014

Performed functional and non-functional testing on new versions of DeltaV application and other related web-based SW, using manual and automatic testing methodology. Set-up and configured complete DCS network system which included multiple Server, Application, and Operator PCs, DCS controllers and I/O cards, and varying instrumentation devices as per defined in MTM Test Suits assigned.

Documented all incidents/bugs found in TFS following Emerson SW testing process and protocol. Coordinated closely with SD on incident found for bugs replication and fix. Collected and summarized all incidents found and report out to the team and management.

Co-led the integration testing/TOR of the DeltaV 13.3, prepared test cases, coordinated test activities, schedules, and updated issues encountered to the team.

Led the assembly and commissioning of the TE end to end simulation system, managed the procurement of HW and needed inventories of the team, acted as the team’s laboratory and inventory custodian. ISTQB-CTFL certified

SONION PHILIPPINES INC. – Batangas, Philippines 8/2012 – 9/2013

Sr. Electronics Engineer

Hired as part of the start-up team, sent to Sonion Poland and Vietnam for technology and operations assimilation. Transferred, installed and qualified the first EMS production line in the country.

Responsible for the entire operation of electronics maintenance group. Tasks include monitoring of the equipment KPI, management of the spares inventory, performance of preventive and corrective maintenance, and instrument calibration.

UNILEVER RFM INC. - Pasig, Philippines 4/2011 – 10/2011

Plant TPM Engineer

Managed improvement projects to reduce operational waste, improve PM time and equipment utilization. Worked with line leaders and operation personnel in the execution of various TPM activities such as Autonomous Maintenance, introduction of visual controls, generation and implementation of Kaizens, and competence development. Acted as the liaison officer of the site to the Unilever worldwide factories for all TPM related activities and projects. Conducted training and workshops for operation and maintenance personnel. Developed training program and conducted technical training classes.

NUMONYX PHILIPPINES INC. - Cavite, Philippines 11/2009 – 12/2010

Assembly Engineering Group Leader

Managed the Assembly end of line engineering team maintaining KPI targets on safety, equipment availability and productivity, yield, project completion and cost. Led equipment corrective and preventive maintenance activities, task force groups, PCS and yield improvement of the area. Formulated strategic plans to improve equipment capacity and productivity. Managed the selection, installation and qualification of new equipment and tooling sets. Managed, couched and provided performance appraisal to EOL process and equipment engineers, handled and monitored their technical competency development along with the entire Assembly Engineers.

INTEL TECHNOLOGY PHILS, INC. - Cavite, Philippines 01/2007 – 01/2009

CPU Assembly Process and Equipment Engineer

Managed the equipment performance, maintenance and repair of Stoelting Deflux and Dynapace/Simplimatic Media Handling System tools, CPU Assembly High Value Inventory and Chip Attached Module group training portfolios. Prevented production missed through quick and effective fixes done on tool and process problems. Installed and commissioned the NGBA MHS pallet system and Deflux Unit Counting System (UCS) ahead of time enabling new products and capabilities for CV plant.

INTEL CORPORATION – USA / Philippines 08/2003 – 12/2006

Fab 7 Test Process and Equipment Engineer (Rio Rancho, New Mexico) 11/2005 - 12/2006

Managed tool installation, qualification, de-installation of Chipset/CPU Backend tools (ICOS 94/92 50, ASM ball attach system, reflow oven, Media Handling System) enabling the on time start-up of the first Test operation in RR facility. Performed equipment troubleshooting, repair, PM, vision recipe development. Led diverse team in preventing major equipment downtime and process related issues.

Assembly Capital Equipment Development Engineer (Chandler, Arizona / Cavite, Phils) 8/2003 – 11/2005

Managed the sourcing out and development of new assembly equipment, working closely with supplier and commodity managers on procurement, buy-off, burn-in activities, training, spares inventory related to new equipment introduction. Led User Group meetings attended by OEM and factory representatives to discuss equipment performance issues and upgrade projects.

INTEL TECHNOLOGY PHILS, INC. - Cavite, Philippines 02/1997 – 8/2003

CMO JAFS/BE/MHS PM Integrator Mar '03 to July '03

Managed overall PM schedule, resources and activities execution for more than 100 back-end equipment types. Introduced improvement programs on PM scheduling and quality assurance system. Managed operation of the JAFS maintenance/repair room. Supervised 20 technicians (regular employees and contractors)

Tool Installation and Qualification Integrator Mar ‘02 to Mar ‘03

Managed the installation and qualification of more than 170 Assy/Test equipment types to meet projected increase of product demand. Led teams (Assy/Test Engrs, IE, Facilties, Contractors) to track project progress and discuss mitigation for issues during the installation and qualification. Monitored each of the IQ progress and led regular safety audit and walk through.

Development Engineer (Chandler, Arizona USA) Aug '99 to Mar '02

(Lot Mixing Elimination Project) Supported the vision system development of Laser Mark equipment for LME (Lot Mixing Elimination) project in Intel Chandler, Arizona. Developed Vision recipe and standards, conducted failure and read rate analysis, conceptualized experiments and deployed the new technology to A/T Factory.

(Auto-PEVI project) Supported the development of the Auto-PEVI process in Intel Chandler, Arizona. Conceptualized characterization plans, conducted material failure analysis and package defects investigation. Worked on feasibility studies/ROI and NPC analysis of the project.

BE Process and Equipment Engineer (PLGA Ball Attach) Feb '97 to Aug '99

Worked on development of the automated Ball Attach process in Intel Chandler, Arizona. Installed and commissioned 3 Ball Attach links, DAGE Ball shear and Sartorius scale. Managed overall engineering activities of the module from tool troubleshooting and repair, preventive maintenance, implementation of improvement projects to maintaining of process health. Managed 10 sustaining and 2 PM technicians. Conducted training on Pneumatics and Electro-Pneumatics.

INTEL PHILIPPINES MANUFACTURING, INC. - Makati, Philippines 06/1994 – 02/1997

Assy Process and Equipment Engineer (TCP Singulate Debuss Carrier Load) Sept '95 to Feb '97

Transferred the Assy process/technology, (SDCL) Singulate Debuss Carrier Load / (LMM) Laser Matrix Mark process from Intel AZ to Intel Phil factory. Managed overall engineering activities of the module from installation and qualification, troubleshooting and repair, preventive maintenance, implementation of continuous improvement projects in maintaining of process health. Supervised 4 engineering technicians

Technical Training Officer June ’94 to Sept ‘95

Designed and developed 9 maintenance instructional manuals for technicians and engineers. Co-developed the Corporate Generic Matrix Skills used as baseline for Level 1/2 training design. Developed technician certification process for Microprocessor start-up. Conducted in-house technical training to engineers and technicians.

FESTO PHILIPPINES INC. - Makati, Philippines 01/1992 - 06/1994

Training Consultant

Conducted seminars on Pneumatics, Electro-pneumatics, PLC, Sensors and Digital Technology to industrial company and technical institutions. Develop and evaluate training materials, improve teaching methodology and media. Performed sales and marketing of Didactic training products.

PROCTER AND GAMBLE PHILIPPINES INC. - Manila, Philippines 10/1989 - 07/1991

SO3 Plant Technician Mar '91 to July '91

Worked on the operation of Sulfonation Plant to meet production demand. Performed field process monitoring and troubleshooting. Performed preventive maintenance activities on tanks, reactors, compressors, and other vital system of the plant.

Technical Assistant/Field Engineer Oct '89 to Jan '91

Coordinated site construction team for installation, commissioning and testing works on projects such as the construction of 12MW substation, feeder layout for the new SO3 plant, installation of MCC etc. Sourced out supplier of electrical materials/components and services, monitored and reported out project progress and status to Project Engr.

Worked on the speedy delivery and availability of project material, equipment, and people resource from local as well as overseas suppliers.

MAPUA INSTITUTE OF TECHNOLOGY - Intramuros, Manila 06/1989 - 03/1990

Instructor

Conducted classes on Engineering Network Analysis, Mathematical Method, and Statistics classes for 3rd and 4th year EE/ECE/COE/ME students (minimum of 40 students per class).

EDUCATION/TRAINING

Mapua Institute of Technology – Manila, Philippines 01/2010 – (LOA)

Master of Science in Engineering Management

Mapua Institute of Technology – Manila, Philippines 06/1983 – 04/1988

Bachelor of Science in Electrical Engineering

Festo Phils Inc

Industrial Automation courses 2/1992 – 6/1992

Phil Society for Training and development 08/22 – 09/12/1992

Training of Trainors workshop

Meralco Foundation Institute 01/15 – 03/12/1994

Digital Electronics

Intel Phils Mfg., Inc 07/11 – 07/13/1994

Information Mapping

Adept Technology, Inc – San Jose, California, USA 10/1995

MV/550 Robotic System Maintenance course

JAVA programming and DB system 6/27/2009-10/2009

Korea-Philippines IT Training Center

TPM Instructor Course 10/2011

JIPM/Unilever

DeltaV Education Center courses 11/2013 – 3/2015

7027- DeltaV Systems Administrations (Windows 7/Server 2008)

7009 – DeltaV Implementation 1

7032 - FIeldbus Systems and Devices

7018 – DeltaV HW and Troubleshooting

0100 - DV Evergreen Upgrade

7020 - AMS Device Manager

7305 - DeltaV SIS Implementation

SP101- DeltaV SIS Project Procedures and Execution

BOSIET (Basic Off-shore Safety Induction & Emergency Training) 2/2015

IDESS, Subic Philippines

CERTIFICATIONS

ISTQB - Certified Tester Foundation Level 5/2014

DeltaV Field Service (Associate) 3/2015

AMS Suite (Associate) 3/2015

Guardian (Professional) 2/2015

SIS Service (Associate) 5/2015

System Health Monitoring (Associate) 5/2015

DeltaV Hardware/Power and Grounding 5/2015

DeltaV Backup and Recovery (Associate) 6/2015

Automatic Patch Management (Associate) 6/2015

INTERNATIONAL TRAVEL/ ASSIGNMENTS

Penang, Malaysia (Intel Penang, Malaysia-1995) Task force (Training) face to face meeting

Arizona, USA (Intel Chandler, Arizona – Sept ’95 to Dec ’95) SDCL training for TCP start-up

California, USA ( Adept, San Jose, CA - Oct' 95) Adept Robotics Training

Arizona, USA (Intel Chandler, Arizona - Feb' 97 to July ' 97) Ball Attach devt for PLGA start-up

Penang, Malaysia (Intel Penang, Malaysia – May ’97) Ball Attach devt for PLGA start-up

Fort Worth Texas, USA (Electrovert-April’97) Omniflow oven training

Arizona, USA (Intel Chandler, Arizona – Aug’ 99 to Aug ’00) (Relocated) Auto-PEVI eqpt devt.

Wisconsin, USA (Systemation Corp, WI - 1999/2000 Auto PEVI tool source inspection

New Jersey, USA ( RVSI Corp, NJ - Feb'2000) RVSI visión system training

Arizona, USA (Intel Chandler, Arizona - Feb' 01 to May'01) LME development project

Arizona, USA (Intel Chandler, Arizona - Sept' 03 to Dec '03) ACED integration/training

Tokyo, Japan (Shinkawa Ltd, Tokyo - Feb '04) Wirebond Equipment source inspection

San Jose, Costa Rica (Intel Costa Rica – Dec’05) MTI tool training and product validation run

Prum, Germany (Grohmann Eng'g GmbH, Prum – Aug'04 to Oct ’04) NUF technology certification support

Singapore, Singapore (Evertech Corp, Singapore – Aug ’04) FJ1000 Fold tool buy-off

New Mexico, USA (Intel Rio Rancho, New Mexico – Nov '05 to Dec ’06) (Relocated) Fab 7 Test start-up

Szczecin, Poland and Hanoi, Vietnam-Aug to Oct ’12 Sonion Technology assimilation training

Perth, Australia Sept’15 to Oct’15 Woodside Cybersecurity Project

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