OBJETIVE
Self-motivated and highly ethical Manufacturing Manager extensive experience in leading and directing key support to teams in all aspects of manufacturing, engineering, & production. Seeking a challenging management position that will utilize my abilities and skills.
PROCESS – PROJECT ENGINEER
Senior Engineer with over 23 years of comprehensive production engineering, project leadership, and facilities management experience within a variety of industries. Extensive knowledge of plant equipment and processes. Experienced in statistical data collection, statistical process control (SPC), 5S, and lean manufacturing principals. Strategic thinker reputed for driving business goals while controlling cost and improving efficiencies. Troubleshooter recognized for incisive analytical abilities and out-of-the-box solutions. Results oriented innovator, accomplished in leveraging both technological solutions and human capital. Support and maintain Direct Fulfillment (BB) activities related to process engineering.
AREAS of EXPERTISE
-Problem Resolution - Electronic PCBs Manufacturing - System Analysis
-Flexible Team Player - Interdepartmental Coordination - Quality System
-Project Management - Strategic and Tactical Planning - Staff Leadership
-Lean Manufacturing - Budged Planning & Administration - Product Quotations
-Customer relationship management - Exceptional attention to detail - DF Fee Estimation
PROFESSIONAL EXPERIENCE
Process & Project Manager Scientific Atlanta de México (Foxconn CNSBG) 2000 to Present
Lead Process and Manufacturing Engineering Staff to ensure Work is executed in accordance with all company policies and procedures and completed on a timely basis ~ 5000 employees and revenue of 600+ million annual sales.
Designing product process (SMT- MI - FA) in direct correlation to the new product demand and scope definition
Establishing direct and indirect standard labor hours and production rates
Responsible for the attainment of goals in the following production areas; Productivity, Quality and Scrap
Responsible for SMT conveyors, Wave Solders Machines, Press Fit Machines, Radial & Axial Pre-form machines, Final Assembly & Test automation systems
Analyzing production reports from operational, manufacturing, and machinery to minimize down time problems and product delays
Responsible for maintaining the production rate at an optimum to minimum cost and remain cost efficient, the production areas well organized which leads to a safe working environment
Responsible for ensuring the equipment is ready for production, as well as scheduling predictive and corrective maintenance
Reducing set up and down times
Consistently pursuing automation in areas where it’s feasible
Coordinating the overall schedule for new product launches and allocating available resources to new programs
Accomplishments
oNew Facility Start up with 7 production assembly lines (SMT- FA)
oRecovered 100,000 Sq.-ft in re-engineering project
oCoordinated the Design and Construction of Automatic Assembly & Test Lines with Savings of $750k USD (self-made)
oSuccessful Operations transferred from Belgium, Chicago, Toronto, Atlanta & Houston to Juarez Facility
oIncreased the first pass yield from 65 % to 94% for Settops products
oDirect Fulfillment System Implementation at Juarez Facility
oImplementation of Toyota Production System (Lean Manufacturing) related to Kanban, kaizen, World Class Quality, SMED (Single Minute Exchange Die), Set-up Standardization, Visual Control, and Production leveling
oLeader in the process to integrate Scientific Atlanta to Cisco Systems, and to Foxconn related to Engineering Systems, SAP and business sustaining activities.
oSaved ~$80,000 per year in self-made Fixtures (design & construction)
oSaved ~$500,000 driving Quality Improvements that reduced repairs in 8% and lowered the cost per unit sold
Process Engineer Scientific Atlanta de México (Foxconn CNSBG) 1997 to 2000
Process instructions design and New Products Introduction Support
Times Study Analysis to establish line capacity
Establish Product Standards and Head Count
ISO 9000 Auditor
Engineering Change Implementation
Design Fixtures and Poke Yokes
Layout and material flow definition
Process Engineer Kenwood Electronics 1995 to 1997
Process instructions design
Line Capacity estimation
New Product Introduction (Transfer from Japan to Juarez)
Establish Product Standard and Head Count
ISO 9000 Certification as coordinator
BOM Administrator
Engineering Change Implementation
Design of fixtures as Poke-Yokes
In charge of two Wave Solder Machines
Engineering Department Budget Estimation
Manage 2 Engineering and wave solder technicians
Accomplishments
oProducts Transfer from Japan to Juarez facility
oDesign Training Strategies for DL operations
oISO 9002 Plant Certification
Process Engineer 3M EDUMEX 1992 to 1995
Process instructions design
Products Flow Charts definition
SPC Implementation
Molding and Wire cutter Machines Set Up Validation
Kanban System Implementation
Times Study Analysis
Line Capacity estimation to establish Product Standard and Head Count
ISO 9000 Auditor
EDUCATION
Bachelor degree in Industrial Engineering (ITCJ 1988 – 1993)
ISO 9000 Auditor Leader Certified by Perry Johnson
Six Sigma Black Belt
Dale Carnegie Leadership Certification
Certification as instructor for problem solving technique “Kepner Tregoe”
SPECIAL SKILLS
Bilingual (English/Spanish), Team player, Proficiency with Microsoft Excel and PowerPoint, Experience with SAP, Ability to work independently
Excellent communication, Presentation development, Works well under pressure. Enjoy travel, outdoors activities, and spent time with my family