Machine Shop Quality Control

MARIAPPAN MADASAMY

Operations Head

Mobile: +91-984******* E-mail: ***************@*****.**.**

In pursuit of challenging and fulfilling assignments in Project Start-ups/ Manufacturing /Production Planning /Quality Control with a growth oriented organisation of repute

SNAPSHOT

A dynamic professional with over 37+ years of rich experience in Production Planning and Scheduling, Manufacturing, Project Start-ups with well-known organizations.

Extensive background in Manufacturing and Production Planning; including Strategic Planning, Quality Control, Production Management, Business Development, Supply Chain Management, Tooling Development and Team Building etc.

Currently Working with SAS Autocom Engineers India Private Limited, Hosur as Head - Operations, Business & Technology.

Previously Worked with GWSAF Quality Castings Private Limited, TVS Autolec Limited, M/S Shri Raghavendra Industries, M/S Classic Cookware Private Limited, M/S Supangita Engineers Private Limited and Hindustan Aeronautics Limited, etc.

At GWSAF Quality Castings Private Limited established the HI TECH CNC Machine Shop by selecting the suitable CNC VTL, HMC, and CNC CMM at Mangalore, to machine high alloy castings to cater various overseas customers in USA.

Managing the export unit of M/s TVS Autolec Ltd.

At M/S Classic Cookware Private Limited established it from scratch in a record time of six months since its inception.

Brought the latest Cookware Technology in India and production the process.

At Hindustan Aeronautics Limited employed in Aircraft Division in various department during my tenure such as Machine Shop, Sheet Metal, Welding Shop, CNC Machine Shop, Tool Room and Production Engineering Department, etc.

Interact easily with people of diverse backgrounds, cultures, and professional levels. Excellent understanding of and ability to accommodate individual learning styles.

Highlights of Credentials

Strong background in Project Start-ups, Production Planning and Manufacturing and Quality Control.

Established the HI TECH CNC Machine Shop by selecting the suitable CNC VTL, HMC, and CNC CMM at Mangalore, to machine high alloy castings to cater various overseas customers in USA.

Managing the export unit of M/s TVS Autolec Ltd.

At M/S Classic Cookware Private Limited established it from scratch in a record time of six months since its inception.

Brought the latest Cookware Technology in India and production the process.

KEY SKILLS

Employed in Aircraft Division in various department during my tenure such as Machine Shop, Sheet Metal, Welding Shop, CNC Machine Shop, Tool Room and Production Engineering Department, etc.

Responsible for the Production Planning, Scheduling and Execution.

AREAS OF EXPERTISE

Strategic Planning

Production Management

Manufacturing Management

Product Development

Tooling Development

Quality Control

Business Development

Supply Chain Management

Project Start-ups

CAREER SCAN

Since Jan’ 11: SAS Autocom Engineers India Private Limited, Hosur as Head- Operations,

Business & Technology reporting to MD

Team Size: 200 Members

Role:

Overall In charge Of Operations, New Product / Business Development

Developing the tubular component in time to the customer requirement

As Profit Centre Head managing a workforce of around 200 personnel

Customer Coordination for the supply Vs their schedules to Auto OEMs

Attainments:

On time Delivery to all the OEMs with Zero PPM.

May’ 07 – Jan’ 11: GWSAF Quality Castings Private Limited, Mangalore as GM-Operations

Reporting to GM-Operations

Team Size: 100

Role:

Established the HI TECH CNC Machine Shop by selecting the suitable CNC VTL, HMC, and CNC CMM at Mangalore, to machine high alloy castings to cater various overseas customers in USA.

Outsourced successfully many precision-machined hi-alloy castings whenever the in-house capacities are overloaded.

Attainments:

Achieved on time Deliver with Zero PPM on the stringent supplies to overseas clients.

Jun 02 – Apr’ 07: TVS Autolec Limited, Location as DGM-Operations reporting to XXXX

Team Size: 30 CNCs, 65 VMCs and 3 HMCs

Role:

Managing the export unit of M/s TVS Autolec Ltd.

Dealing with Rocker Arms, consisting of Modern CNC Shop with 30 CNCs, 65 VMCs and 3 HMCs.

Responsible for the Production Planning, Scheduling and Execution.

Attainments:

Overseas customer was fully satisfied with our quality and delivery.

May’ 00 – May’ 02: M/S Shri Raghavendra Industries, Madurai as Works Manager reporting to

MD

Team Size: 140

Role:

Overall in-charge of production and new part development for European customers.

Attainments:

Exceed the expectation of the customers in delivery, quantity and quality..

May’ 98 – Apr’ 00: M/S Classic Cookware Private Limited, Bangalore as Unit Head reporting to

XXXX

Team Size: 70

Role:

Established it from scratch in a record time of six months since its inception.

Appointed entire work force and trained them with the learning had at overseas cookware plants..

Attainments:

Brought the latest Cookware Technology in India and production the process.

Exceeded the quality of imported cookware with our force skills.

Oct 95 – Apr’ 98: M/S Supangita Engineers Private Limited, Bangalore as Chief Project

Manager reporting to MD

Team Size: 60

Role:

In charge of Seat Recliner and low cost Mixer Grinder projects.

Attainments:

Developed the seat recliners for Tata Motors vehicles by reverse engineering and Mixer Grinder.

Aug’ 79 – Sep’ 95: Hindustan Aeronautics Limited, Bangalore as XXXX reporting to XXXX

Team Size: 200

Role:

Employed in Aircraft Division in various department during my tenure such as Machine Shop, Sheet Metal, Welding Shop, CNC Machine Shop, Tool Room and Production Engineering Department, etc.

Project In-charge for the supply of Tornado Pylons to Bae, UK.

Attainments:

Developed the forming technology for stretched acrylic bubble by referring the literature.

Developed four point bending for the CNC machined thin walled aircraft panels.

Developed the hot forming dies for Titanium Forming.

Developed the liquid forging technology for critical aluminium components.

PROFESSIONAL DEVELOPMENT INITIATIVES

University Gold Medallist and obtained First Rank in B.E Exams

Six Months Technological Course at IIT, Chennai in 1979.

Six Months Management Course At Hal Staff College, Bangalore, In 1980

Attended Three Months Quality Management Program at Indian Statistical Institute, Bangalore in 1990.

Trained At British Aerospace, Uk On Advance Tooling Concepts, In 1984.

Trained On Cnc Machining In Makino, Singapore, In 1996

Trained In Amc, S. Africa On Latest Cookware Technology In 1998

Study Paper On “Establishing The Drilling Process for Stretched Acrylic Material” was Submitted in NIQR Annual National Convention at Chennai in 1994

ACADEMIA

1979 B.E (Mechanical Engineering) from Thiagarajar College of Engineering, Madurai, Tamilnadu, India

1981 PG Diploma in Operations Research from ORSI, Kolkatta, India

IT Forte: Proficient in MS Office applications including Word, Excel, PowerPoint

PERSONAL SNIPPETS

Date of Birth : 4th June 1957

Language Skills : English, Hindi, Tamil and Kannada

Address : 59/2, Anantha Mansion, 7th Cross, Sampige Road, Malleswaram,

Bangalore-560 003

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