Mechanical Engineering State University

ADRIAN FERNANDO

Phone: 682-***-**** Email: ******@*****.***

LinkedIn URL: https://www.linkedin.com/in/adrian-fernando-00bb15a3 SUMMARY

Passionate and results driven Mechanical Engineer with 2 years experience in Tool Design, background in CAE – focus on Crashworthiness and Automotive Safety, Certified Lean Six Sigma Green belt, seeking a full time position. EDUCATION

MS in Mechanical Engineering (Solid Mechanics), Wayne State University, Detroit, MI Aug 2014 – May 2016 BS in Mechanical Engineering, MVJ College of Engineering, Bangalore, India Sept 2008 – May 2012 RELEVENT COURSEWORK

Crashworthiness and Occupant

Protection in Transportation Systems

Impact Biomechanics

Manufacturing Processing

Mechanics

Strength of Materials

Finite Element Method (FEM)

Fracture Mechanics

Computer Aided Design (CAD)

Lean Six-Sigma – Green Belt

Design of Machine Elements

Dynamics of Machines

Mechanical Vibrations

Product Development and

Manufacturing

TECHNICAL/OTHER SKILLS

Pre and Post Processor: HyperMesh, HyperView, LS PrePost, ANSYS Solvers: Abaqus, Opti-Struct, LS-Dyna

CAD: Siemens NX (UG), SolidEdge, GD&T

Microsoft Tools: MS Excel, MS PowerPoint, MS Word, MS Access, MS Outlook, MS Project Statistical Analysis Tool: Minitab

PROFESSIONAL EXPERIENCE

Design Engineer – Camtek Solutions, India Aug 2012 – Jun 2014

As part of a team, Designed, developed and modified existing tool designs based on customer requirements

Analyzed the feasibility of utilizing existing design by studying tool drawings to improve on it to decrease costs

Collaborated with the design and product development teams in the product completion process

Performed 3D modelling of over 60 tools, components and 2D drafting of over 100 models Internships:

Bimetal Bearings, India Jan 2012 – Apr 2012

Reduced the setting time in an automated flow line to reduce the run time for a bearing

Designed a fixture to hold the slot cutting tool for rework and improved the productivity of the line Hindustan Aeronautics Limited, Helicopter Division, Bangalore, India Jun 2011- Aug 2011

Designed sub assembly jig of Left Side Frame for Light Combat Helicopter using NX 6

Designed trim jigs, welding fixtures, proofing jigs

Created and maintained a library of standard parts for future use, decreasing design time OTHER EXPERIENCE

Student Assistant, Housing, Wayne State University Aug 2015 – May 2016 Student Assistant, Aramark, Wayne State University Feb 2015 – Aug 2015 CERTIFICATION

Green Belt - Lean Six Sigma April 2015

PROJECTS

Crash analysis of a truck model according to FMVSS 208 standards – Frontal Impact

A full frontal impact crash test of a truck model on a finite wall incorporating airbags, dummy and seatbelt – studied the crash pulse characteristics, barrier and structural deformation force and check for intrusion

A 40 percent offset frontal impact of the truck on a car with a belted and unbelted dummy – studied the crash pulse characteristics, dummy reaction and intrusion characteristics

A 40 percent offset frontal impact of the truck on a deformable barrier – studied the crash pulse and the differences with the usage of a honeycomb structure for better absorption characteristics

Identified primary load bearing members and their significance in prevention of firewall intrusion and strengthening of S- rails

A full frontal impact crash simulation of crush rails and testing using composite materials Crash analysis of a truck model according to FMVSS 214 standards – Side Impact

Conducted Side impact of a truck with a rigid pole, finite wall and movable deformable barrier using 5th percentile SID – IIs dummy in the driver seat

Studied the effects of varying yield stress of the side structure components, structural deformation profiles, vehicle velocities and intrusions and dummy responses for 75 and 90 pole impacts

Identified key structural members affecting structural integrity and occupant protection including rocker panel, floor cross members, B – pillar and Roof rail

Evaluation of Fatigue Life of Solder balls in Flip-Chip packages

Effect of Manufacturing induced defects on the reliability of flip-chip package was studied by performing CAE Fatigue analysis on a 2D flip chip with different test conditions

Analyzed the effect of under fill material in completely and incompletely filled flip-chip packages to predict the fatigue life of solder balls

Utilized ABAQUS as a solver to perform strain based analysis Assembly of Multi-Plate Friction Clutch

Study of the assembly of multi-plate friction clutch using constraint based modelling using Siemens NX9

Performed the modelling and drafting of the assembly showing various parts and their exploded views to understand the working of the Multi-Plate Friction clutch

Evaluation of Stresses for a tooth implant

Compare the Von Misses stresses for a tooth implant with varying geometry and sizes

Studied the maximum stress conditions at which the implant would withstand load conditions without undergoing failure and thereby assess the strength of the implant

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