Karen Duncan Objective
Exploring a position in quality assurance where over twenty
**** **** ***** ***** ** experience in leadership, organization,
Dr. N. problem-solving, and communication will be of value to
Carmel, IN 46033 operations.
(cell)
acwpgg@r.postjobfree.com.c
om
Core Qualifications
Extensive experience with Quality Management Systems
Self-starter needing little direct supervision
Comfortable working with all facets of operations
Able to initiate projects and see them to completion
Work Experience
Quality Engineer
1/2016 - Present Oerlikon Balzers, Rock Hill, SC
Follow APQP guidelines to perform PPAP submissions with all
required supporting documentation and process studies.
Maintain part-specific documents such as Control Plans and
PFMEAs as living documents with systematic reviews and
updates. Work with customers, who supply their tooled part
for coating, to determine acceptability criteria for
as-received material. Perform internal process and product
audits and create corrective actions as needed. Work with
cross-functional team during new project development.
Support and maintain the ISO/TS 16949 Quality Management
System. Manage, train, and coordinate activities of two
Quality Coordinators.
Senior Quality Engineer
11/2013 - 10/2015 Eaton Crouse-Hinds, Meadow Lands, PA
Created and implemented new Quality Management System in
order to successfully achieve ISO 9001:2008 certification.
Developed Inspection plans at receiving, first article, and
in-process stages to validate and document product
acceptability and create corrective action as needed.
Manage SAP Quality Notification system for root cause
analysis and corrective actions concerning customer
complaints using various problem-solving tools such as
Fishbone Diagram, Pareto Charts, and Histograms. Conduct
cross-functional meetings to monitor and reduce production
scrap. Create reports concerning quality metrics and
report on goals and countermeasures. Create work
instructions and workmanship standards and train operations
personnel to those documents. Work with cross-functional
team to create and maintain product family PFMEAs and
Control Plans. Take corporate directive of Eaton Quality
System and develop plant-level documents and training to
meet those policies. Assist and support sister plants
within the division to conduct ISO 9001:2008 audits,
address customer complaints, implement process
improvements, and perform supplier audits. Responsible for
supporting three floor inspectors on daily quality issues
including receiving inspection and product inspection
rounds. Additionally, hired and managed efforts of two
quality engineer contractors during the ISO preparation
time period, which was approximately seven months.
Quality Engineer
1/2011 - 7/2013 Cooper B-Line Industries (Eaton),
Sherman, TX
Performed cross-functional root cause analysis (8-D) to
respond to customer complaints in a timely manner and
ensure verification of effectiveness. Reacted to daily
production concerns relating to product acceptability and
process control and worked with engineering/manufacturing
personnel to create manufacturing/testing improvements.
Directed and coordinated problem-solving training (8-D and
5-Why) for shop floor personnel. Communicated with vendors
and issued supplier corrective actions. Created work
instructions and workmanship standards and trained
operations personnel to those documents. Performed internal
audits and took corrective actions on deficiencies. Was
ISO on-site coordinator responsible for developing and
implementing training, processes and procedures following
guidelines and requirements of ISO 9001:2008. Responsible
for coordinating activities of four inspectors at receiving
and production floor.
Technical Writer
11/2001 - 12/2007 Diversified Systems, Inc.,
Indianapolis, Indiana
Responsible for the control and maintenance of the document
control system including writing, updating, and
distributing work instructions, procedures, and controlled
documents for an ISO 9001, ISO/TS 16949, TL 9000, AS 9100
Rev B, and MIL-PRF-31032/1 certified company. Assisted in
auditing current procedures to verify effectiveness of
document. Prepared for third-party audits by assisting
Quality Assurance Manager in shop audits. This job was
performed on a part-time basis averaging 25 hours a week.
Quality Engineer/Quality Assurance Manager
3/1991 - 5/1999 Diversified Systems, Inc., Indianapolis,
Indiana
Responsible for the development and implementation of a
printed circuit board manufacturing company's quality
system to ensure product quality and its continuous
improvement. Managed inspection department of 15
inspectors and supervisor to ensure daily compliance to
in-process and final product acceptance criteria per IPC or
customer standards. Managed calibration personnel to
maintain in-house calibration system. Acted as liaison
between incoming receiving inspection and vendors to submit
supplier corrective action and was responsible for the
timely closure. Responsible for issuance of corrective
action for internal process improvement and verified for
effectiveness of actions taken. Prepared for external
compliance and certification audits (ISO 9001; ISO/TS16949;
TL 9000; AS 9100 Rev B; MIL-PRF-31032/1) and coordinated
efforts to address corrective action, as needed. Prepared
PPAP submissions for part approvals. Managed document
control system to issue, distribute, and maintain
controlled documents both of internal and external sources.
Participated in cross-functional teams involving
engineering, manufacturing, and sales to address customer
complaints and to promote process improvements. Analyzed
monthly process indicators such as yield and customer
returns to improve customer satisfaction. Participated in
in-house green belt/six sigma classes. Responsible for two
supervisors, one calibration technician, and up to twelve
inspectors across three shifts.
Education
8/1985 - 5/1989 Purdue University, West Lafayette, Indiana
Bachelor of Science Degree in Organizational Leadership and
Supervision from Purdue University's School of Technology