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Manager Quality

Location:
Florissant, MO, 63034
Posted:
September 19, 2016

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Resume:

Robert A. Fyalka

acwn6z@r.postjobfree.com

**** ***** ***** **. **********, MO 63034 314-***-****

PROFESSIONAL EXPERIENCE

Transformation and Change Integration Consultant 2015 – 2016

United States Steel Corporation Granite City, IL

Led the preparation and deployment of a Lean Six Sigma based transformation process to a plant of approximately 2,000 employees

Led the execution of the transformation process focused on cost savings, engagement, idea management, education & training and recognition

Developed and integrated transformation objectives into the annual business planning process

Achieved $57 million of in-year EBIT improvement impact in first year

Division Manager of Rolling and Finishing Operations 2013 – 2015

United States Steel Corporation Granite City, IL

Led and developed the Hot Rolling and Finishing team of approximately 700 employees supporting hot mill, roll shop, temper mill, pickle line, cold mill, coating line and shipping & warehousing operations and maintenance

Developed and drove aggressive annual plan commitments in safety, quality, spending and productivity

Led continuous improvement efforts on profitability, customer satisfaction and employee safety performance

Division Manager of Rolling Operations 2007 – 2013

United States Steel Corporation Granite City, IL

Led and developed team of approximately 500 employees supporting hot mill, roll shop, temper mill and shipping & warehousing operations and maintenance

Area Operations Manager of Hot Strip Mill 2000 – 2007

United States Steel Corporation/National Steel Corporation Granite City, IL

Responsible and accountable for the performance and results of the Hot Strip Mill and Roll Shop operation, approximately 120 employees

Accountable in achieving aggressive annual safety, quality, spending and production objectives

Cold Roll and Coated Product Quality Manager 1998 – 2000

National Steel Corporation Granite City, IL

Responsible for Cold Roll and Coated process and product quality and mechanical test laboratory

Plant QS 9000/ISO 9002 management representative

Manager of Metallurgical Services and Quality Administration 1996 – 1998

National Steel Corporation Granite City, IL

Plant QS 9000/ISO 9002 implementation leader and management representative, approximately 2,800 employees

Manager of four production test laboratories, approximately 45 employees

Hot Roll Product/ Galvanize Product/ Primary Steel Making / Caster Metallurgist 1985 - 1996

National Steel Corporation Granite City, IL

Primary testing and inspection, specification design and problem solving

Hot Roll and Galvanize product design, specifications, standards, improvement and laboratory metallographic evaluation

Customer technical service support

Co-op Student 1981 - 1984

National Steel Corporation Granite City, IL

Primary Quality Control supervision

Project and problem solving support in Iron Making, Steel Making and Cold Roll Finishing operations

Leadership

Carnegie Way Champion – Plant Transformation and Change Integration Lead

St. Louis Member Chapter Chair (2014 – 2015), Association for Iron and Steel Technology

US Steel Corporation Safety Education and Training Team Lead (2012 – 2014)

QS9000 / ISO 9002 Plant Management Representative

QS9000 / ISO 9002 Plant Quality System and Implementation Lead

National Steel Corporation ASTM Voting Member to subcommittees A01.02, A01.11 and A01.19

Training

Carnegie Way Methods 101 and 201

Failure Mode Effects Analysis

Internal Quality Auditing

QS9000 / ISO 9002 Quality Systems

8D Problem Solving

Design of Experiments

Statistical Process Control

EDUCATION

University of Missouri at Rolla Rolla, MO

Bachelors of Science in Metallurgical Engineering 1980-1984

Granite City North High School Granite City, IL



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