Mechanical Engineering Manufacturing
Resume:
Suresh Chityala Nagappa
Address :
Hyderabad
Mobile :
Email :
******.**.**@*****.***
PERSONAL SUMMARY
A passionate and motivated Production Supervisor able to manage people processes and technology involved in any production process. Delivering very best results and always working towards maximising production, coming up with cost saving ideas and implementing manufacturing improvements. Having previously worked for mass production industries where high quality and outputs being the main requirements. Looking to join a company that has fantastic career opportunities for ambitious professional
CAREER HISTORY
Production Supervisor
Kripa Telecom – Bangalore- INDIA
Dec 2015 to July 2016
Successfully Supervised up to 30 Production personnel in the manufacture of wide range of LED lights for Private and Government.
Maintained production schedule to attain a 100% on time delivery status of customer orders.
Increased manufacturing capabilities by implementing Lean Manufacturing approach that resulted in the reduction of 20% increased output
Provided operational guidance to all production associates ensuring part specifications are met and all produced material meets quality expectations
Verified work is completed according to the standards and specification
Supervised production schedules, monitored safety, materials, quality and on time delivery
Implemented process improvement with analyzing root cause and developed long term solutions
Successfully met all shipments on time
Production Supervisor
Beckon Electricals And Electronics Pvt Ltd – Hyderabad - INDIA
Aug 2009 to Sep 2015
Successfully Supervised up to 12 Production personnel in the manufacture of wide range of Fluorescent lights for Domestic and Commercial
Reduced scrap and contributed to a 95% on-time delivery rate.
Implemented early stages of Lean manufacturing across the shift
Provided technical support and training for 15 manufacturing technicians to ensure adherence of company processes, policies and values
Implemented 5S project to create a more organized working environment
Decreased rework and scrap to fewer than 3%.
Implemented process improvement with Kaizen event, reducing waste by 30%
Successfully met all shipments on time
Reported procurement and production concerns to management team to devise plans to improve total quality
Implemented a Quality System which involved Employee responsibility and interaction to achieve the highest level of Quality standards with a goal of zero defects
Production Supervisor
Sathya Engineering - Bangalore - INDIA
Apr 2006 to Jul 2009
Supervised up to 15 personnel in the Engineering services industry for private companies
Oversaw performance reviews with technicians within department
Completed daily shift reports to provide management with detailed information on production, spoilage and maintenance needs for department
Promoted and produced continuous improvement within department
Responsible for checking the quality and production specification of materials delivered by suppliers
Participated in 5S training and assisted in implementation of 5S
Streamlined the Manufacturing Process Flow
Mechanical Engineering Technician
Mitsubishi Chemical Infonics Pte Ltd – SINGAPORE
Mar 2003 to Febl 2006
Performed numerous tasks in multiple areas of DVD Manufacturing industry Served as a manufacturing Technician on various DVD manufacturing equipment’s performing basic Preventative Maintenance and troubleshooting with great attention to detail and quality.
Worked in a clean-room environment where use of jump suit, surgical gloves, hair net, face mask, goggles, safety shoes are commonly used. This was a class 100, top of the line clean room.
Manufacturing activities included the operating, cleaning, maintaining, trouble-shooting of processing equipment
Operated with minimal supervision complex systems and equipment and optimized their use in accordance with defined goal
Calibrated and adjusted equipment to meet optimum quality levels
Performed QC testing for mechanical properties like Groove depth, Width, Depth, Substrate Thickness, eccentricity, using advanced optical testers like MT 146 tester, Onoski tester and ETA optic tester
Monitoring the line yield using Dr.Shank and Dr. Swarb inspection systems and to take corrective actions to improve the line yield
Operated laser cutting equipment and adjustments when required
Independent judgment and initiative to continuously improve the quality of manufactured product and efficiency of manufacturing operations
Assisted in troubleshooting of equipment and process issues
Supported activities in process and product development
Trained new associates to run and troubleshoot the machine at a highly efficient level
Participated in development projects with engineers to improve performance, quality, and overall factory efficiency
Performed visual inspection of product under manual microscope as well operating automated inspection systems
Skilled at identifying problems and implementing solutions
Supporting continuous improvement activities for productivity and yield enhancement
Routinely needed to check the Hooper room and top-up if required with optical grade PCR
Maintained the chemical levels of different tanks like Dye, Methyl lactate using all safety equipment’s and following safety practices
Well organized and able to multitask
Calibrated and adjusted equipment to meet optimum quality levels
Maintained production logs and prepared documents
Maintained 5S at my work and machine area
First technician to be involved in new product development with Japanese engineers
KEY SKILLS AND COMPETENCIES
Professional
Using the latest technology to make processes faster and better.
Willing to undertake new duties at short notice.
Experience of lean manufacturing within the high volume industry.
Innovative approach in solving problems
Continuous improvement activities for productivity
Personal
Ability to work 12 hour shifts.
Punctual and always on time.
Gong the extra mile to get things done.
Attention to detail.
Honest.
Hardworking.
ACADEMIC QUALIFICATIONS
Siddaganga Institute Of Technology
(BE -Mechanical Engineering)
1996-2001
Bharath Polytechnic
Diploma in Mechanical Engineering
1992-1995
Kendriya Vidyalaya
AISSE
1982-1992
SKILL DEVELOPMENT
Skill Development Course in CNC Milling Programming and machine operation A-grade, Government Tool room & training Centre (GT&TC) Bengaluru
Jul 2007 to Sep 2007
Bharath earth movers pvt ltd ( BEML ), KGF
Role : Diploma Apprentice
Apr 1998 to Apr 1999
HOBBIES AND INTERESTS
Building Scale Models
Built a Hydraulic Excavator
Built a Fighter “ sukhoi-30” for Which I won 1st place
Have various projects like micro pumps, micro air compressor, Overhead Crane, Ceiling fan
Logo Design
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