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Mechanical Engineering Manufacturing

Location:
Bengaluru, KA, 560001, India
Posted:
September 10, 2016

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Resume:

Suresh Chityala Nagappa

Address :

# **, *** *****

Hyderabad

Mobile :

(91-903*******

Email :

acwjra@r.postjobfree.com

PERSONAL SUMMARY

A passionate and motivated Production Supervisor able to manage people processes and technology involved in any production process. Delivering very best results and always working towards maximising production, coming up with cost saving ideas and implementing manufacturing improvements. Having previously worked for mass production industries where high quality and outputs being the main requirements. Looking to join a company that has fantastic career opportunities for ambitious professional

CAREER HISTORY

Production Supervisor

Kripa Telecom – Bangalore- INDIA

Dec 2015 to July 2016

Successfully Supervised up to 30 Production personnel in the manufacture of wide range of LED lights for Private and Government.

Maintained production schedule to attain a 100% on time delivery status of customer orders.

Increased manufacturing capabilities by implementing Lean Manufacturing approach that resulted in the reduction of 20% increased output

Provided operational guidance to all production associates ensuring part specifications are met and all produced material meets quality expectations

Verified work is completed according to the standards and specification

Supervised production schedules, monitored safety, materials, quality and on time delivery

Implemented process improvement with analyzing root cause and developed long term solutions

Successfully met all shipments on time

Production Supervisor

Beckon Electricals And Electronics Pvt Ltd – Hyderabad - INDIA

Aug 2009 to Sep 2015

Successfully Supervised up to 12 Production personnel in the manufacture of wide range of Fluorescent lights for Domestic and Commercial

Reduced scrap and contributed to a 95% on-time delivery rate.

Implemented early stages of Lean manufacturing across the shift

Provided technical support and training for 15 manufacturing technicians to ensure adherence of company processes, policies and values

Implemented 5S project to create a more organized working environment

Decreased rework and scrap to fewer than 3%.

Implemented process improvement with Kaizen event, reducing waste by 30%

Successfully met all shipments on time

Reported procurement and production concerns to management team to devise plans to improve total quality

Implemented a Quality System which involved Employee responsibility and interaction to achieve the highest level of Quality standards with a goal of zero defects

Production Supervisor

Sathya Engineering - Bangalore - INDIA

Apr 2006 to Jul 2009

Supervised up to 15 personnel in the Engineering services industry for private companies

Oversaw performance reviews with technicians within department

Completed daily shift reports to provide management with detailed information on production, spoilage and maintenance needs for department

Promoted and produced continuous improvement within department

Responsible for checking the quality and production specification of materials delivered by suppliers

Participated in 5S training and assisted in implementation of 5S

Streamlined the Manufacturing Process Flow

Mechanical Engineering Technician

Mitsubishi Chemical Infonics Pte Ltd – SINGAPORE

Mar 2003 to Febl 2006

Performed numerous tasks in multiple areas of DVD Manufacturing industry Served as a manufacturing Technician on various DVD manufacturing equipment’s performing basic Preventative Maintenance and troubleshooting with great attention to detail and quality.

Worked in a clean-room environment where use of jump suit, surgical gloves, hair net, face mask, goggles, safety shoes are commonly used. This was a class 100, top of the line clean room.

Manufacturing activities included the operating, cleaning, maintaining, trouble-shooting of processing equipment

Operated with minimal supervision complex systems and equipment and optimized their use in accordance with defined goal

Calibrated and adjusted equipment to meet optimum quality levels

Performed QC testing for mechanical properties like Groove depth, Width, Depth, Substrate Thickness, eccentricity, using advanced optical testers like MT 146 tester, Onoski tester and ETA optic tester

Monitoring the line yield using Dr.Shank and Dr. Swarb inspection systems and to take corrective actions to improve the line yield

Operated laser cutting equipment and adjustments when required

Independent judgment and initiative to continuously improve the quality of manufactured product and efficiency of manufacturing operations

Assisted in troubleshooting of equipment and process issues

Supported activities in process and product development

Trained new associates to run and troubleshoot the machine at a highly efficient level

Participated in development projects with engineers to improve performance, quality, and overall factory efficiency

Performed visual inspection of product under manual microscope as well operating automated inspection systems

Skilled at identifying problems and implementing solutions

Supporting continuous improvement activities for productivity and yield enhancement

Routinely needed to check the Hooper room and top-up if required with optical grade PCR

Maintained the chemical levels of different tanks like Dye, Methyl lactate using all safety equipment’s and following safety practices

Well organized and able to multitask

Calibrated and adjusted equipment to meet optimum quality levels

Maintained production logs and prepared documents

Maintained 5S at my work and machine area

First technician to be involved in new product development with Japanese engineers

KEY SKILLS AND COMPETENCIES

Professional

Using the latest technology to make processes faster and better.

Willing to undertake new duties at short notice.

Experience of lean manufacturing within the high volume industry.

Innovative approach in solving problems

Continuous improvement activities for productivity

Personal

Ability to work 12 hour shifts.

Punctual and always on time.

Gong the extra mile to get things done.

Attention to detail.

Honest.

Hardworking.

ACADEMIC QUALIFICATIONS

Siddaganga Institute Of Technology

(BE -Mechanical Engineering)

1996-2001

Bharath Polytechnic

Diploma in Mechanical Engineering

1992-1995

Kendriya Vidyalaya

AISSE

1982-1992

SKILL DEVELOPMENT

Skill Development Course in CNC Milling Programming and machine operation A-grade, Government Tool room & training Centre (GT&TC) Bengaluru

Jul 2007 to Sep 2007

Bharath earth movers pvt ltd ( BEML ), KGF

Role : Diploma Apprentice

Apr 1998 to Apr 1999

HOBBIES AND INTERESTS

Building Scale Models

Built a Hydraulic Excavator

Built a Fighter “ sukhoi-30” for Which I won 1st place

Have various projects like micro pumps, micro air compressor, Overhead Crane, Ceiling fan

Logo Design



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